Intralox ThermoDrive - Standard Procedures

Intralox ThermoDrive

78 pages

Save Page as PDF

To Next Page

To Next Page

To Previous Page

To Previous Page

Loading...

STANDARD PROCEDURES

STANDARD PROCEDURES

Table of Contents

Default Chapter1
- Instruction Manual1
- Safety Information2
- Safety Symbols3
- Heat Wand and Temperature4
- Table of Contents6
- Table of Contents7
  - Table of Contents8
List of Figures12
EQUIPMENT OVERVIEW System Use12
- System Components12
- Belt Splicing System V13
SPLICING SYSTEM COMPONENTS Accessories14
- Figure 2B: Storage Case14
- Clamping Fixture15
- Figure 2C: Clamping Fixture15
- Figure 2D: Top Clamp/Cut Guide Set16
- Heat Wand and Temperature Control Box17
- Figure 2E: Heat Wand Components17
Standard Procedures19
Set up the Splicing System20
- Collect Needed Supplies20
- Prepare the Conveyor20
- Prepare Clamping Fixture21
  - Secure Clamping Fixture to Conveyor21
  - Attach Crank Handle21
- Conveyor21
- Prepare the Heat Wand22
Safety25
Prepare Belt Ends25
- Belt End Situations25
- Preparation Overview25
- Clean Belt Ends26
- Cut Belt Ends26
- Figure 4A: Clean Belt Ends26
- Engagement/Alignment27
- Inspect Belt Ends28
- Figure 4G: Hold the Utility Knife against the Cut Guide Edge28
Align and Secure Belt Ends29
- Prepare to Align29
- Align Belt Ends29
- Lightly Secure Belt Ends30
- Figure 5A: Align Belt Ends on Grooved Deck30
- Check Alignment & Tightly Secure Belt Ends31
- Figure 5E: Close the Clamping Fixture31
- Inspect Tension32
- Inspect Alignment32
  - Figure 5H: Clamping Fixture Closed–But Not Locked32
  - Alignment33
6 Splice the Belt34
Splice the Belt34
- Prepare to Splice34
- Heat Wand34
- Splice the Belt Ends35
- Figure 6C: Remove the Heat Wand from the Stand35
- Figure 6D: Wand Rest at One End36
- Allow the Belt to Cool37
- Inspect the Splice37
- Figure 6I: Wipe Residue from the Heat Wand37
7 Trim & Inspect the Belt38
Trim & Inspect the Belt38
- Trimming Overview38
- Trim First Weld Bead38
- Figure 7A: Secure the Belt38
- Trim Second Weld Bead39
- Trim Belt Edges39
- Figure 7D: Remove the Second Weld Bead39
- Inspect the Belt40
- Figure 7H: Create a Smooth Edge and Discard Debris40
8 Shut Down, Cool, & Pack up42
Shut Down, Cool, & Pack up42
- Shut down & Clean42
- Cool down42
- Pack the Storage Case42
- Figure 8A: Pack Main Components42
- Figure 8B: Secure the Twist Latches43
Troubleshooting44
Troubleshoot45
- Troubleshooting Overview45
- Procedures & Inspections45
- Faulty Cuts & Splices45
  - Repeat Cuts45
  - Repeat Splices45
- Table of Equipment/Facility Problems46
- Table of Preparing and Aligning Belt Ends Problems48
- Table of Faulty Splice Problems51
- Table of Belt Failures59
Special Procedures61
Special Procedures62
- Set up at the Returnway62
- Make Belt Tabs62
- Shim for Belt Top Surface (Vertical) Alignment63
- Trim the Second Weld Bead-Alternative Technique64
- Inspect the Clamping Fixture64
Nub Top Style Specifics66
- Nub Top Overview66
- Remove Nubs66
- Prepare Silicone Spacers for Use66
- Use Silicone Spacers67
Troughing Grooves Specifics68
- Troughing Groove Overview68
- Shim the Grooved Deck68
- Trim the Tape69
14 S8126 Belt Specifics70
S8126 Belt Specifics70
- S8126 Overview70
- Figure 14A: S8126 Samples70
- Preparing Belt Ends71
- Align & Secure Belt Ends73
- Splice the Belt Ends74
  - Control the Crank Handle for 25 Seconds of Melting74
  - Close Decks Gently for Cooling74
- Trim & Inspect the Belt75
15 Perform Preventive Maintenance77