3-2 TS-5020 Automotive Electronics Functional Test System Wiring Guide and Hardware Reference
3 System Overview
System Intended Use
The Keysight TS-5020 systems are designed to be used in high
volume Electronic Control Modules (ECM) manufacturing sites.
The systems can test ECU’s with 5-80 pins with voltages
0-60Vdc and currents in the 0-30Amp ranges. Typical
applications for TS-5020 system include testing of smart
sensors and ECMs for Antilock-brake, airbag, remote keyless
entry, climate control, sunroof and windows.
Instructions For Use
The Keysight TS-5020 systems contain all of the
instrumentation needed to test most electronics modules. You
may also add additional instruments and cabling to increase the
test capabilities of the system. The locations of the instruments
and test system interface or mass interconnect are standardized
as much as possible. Because the Keysight TS-5020 Series uses
open system standards, and is configurable by the system
integrator, systems at your site may be different from the
factory configurations.
Typical system operation is dependant on the target application. The
system is to be modified by trained personal for the target test module
application. Typically, the test system development process consists of:
• Identify the number of load resources required and assign load
resources
• Identify the number of measurement resources required and assign
measurement resources
• Identify ECM serial interface communications needs and assign
serial resource
• Identify fixture control resources required and assign I/O & power
resources
• Construct test fixture and test system interconnect cabling
required for the specific application
• Develop TXSL based test-plan for specific application
• Develop Software operator user interface for specific application
• Validate and deploy test system to manufacturing site.
In the event that additional instrumentation is added that will
shift the center of gravity, a rack stability test must be completed
to verify the stability of the modified rack.
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