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Leibinger JET3 up - Service Manual

Leibinger JET3 up
214 pages
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SERVICE MANUAL

Table of Contents

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Summary

Introduction to the JET3 up Printer

Publisher Information

Contact details for operation and service inquiries.

Product Introduction

Overview of the JET3up's development and features.

Guarantee Conditions

Details on warranty prerequisites and solvent/ink usage.

Safety and Risk Assessment

Scope of Risks

Identifies potential dangers to staff, equipment, and operation.

Safety Instructions and Recommendations

Explains hazard symbols and critical safety advice.

Intended Use of the Device

Defines the printer's designated function and prohibited uses.

Safety Sticker Explanations

Visual guide to safety stickers on the printer.

Operating Staff Responsibilities

Defines operator duties regarding manual and safety.

Electrical Safety Dangers

Highlights risks associated with the device's electrical components.

Personal Protective Equipment (PPE)

Specifies necessary protective gear for operation.

Protective Devices and Safety Concept

Details built-in safety features for explosion protection.

Safety Measures for Installation Site

Guidelines for safe placement and environment setup.

Pre-Assembly Cleaning Requirements

Instructions for cleaning the installation area before setup.

Dangers Associated with Consumables

Information on hazards related to inks and solvents.

Declaration of Conformity

Lists directives and standards the device complies with.

Accident Prevention Measures

Storage and Handling Guidelines

Safety precautions for storing and handling inks and solvents.

First Aid Procedures

Instructions for immediate care in case of exposure.

Fire Fighting Measures

Recommended methods and precautions for fire incidents.

Accidental Release (Spillage) Procedures

Steps to manage and clean up spilled substances.

Technical Data Specifications

Dimensions, Weights, and Connections

Physical specifications of the cabinet and print head.

Electrical Connection Values

Details on input voltage, current, and power consumption.

Ambient Condition Requirements

Specifies optimal temperature and humidity ranges for operation.

Transport and Startup Procedures

Transport, Storage, and Shipping Instructions

Guidelines to prevent damage during transit and storage.

Mounting the Device

Steps and precautions for physically installing the printer.

Installation Steps

Covers electrical and safety aspects of device setup.

Troubleshooting Guide

Problem Diagnosis and Solutions

Lists common issues, their causes, and solutions.

Service Works

Service TAG Activation Procedure

Steps to activate the service interval TAG for maintenance.

SK4 Documentation Overview

References documentation and procedures for SK4 components.

Torsional Moments for SK4

Specifies torque values for SK4 component assembly.

Cleaning of Print Head (SK4)

Procedure for cleaning the print head with solvent.

Cleaning Print Head;Electrode Block with Cleaner (SK4)

Instructions for using special cleaner on print head/electrode block.

Cleaning Nozzle with Special Cleaner (SK4)

Detailed steps for cleaning the nozzle with special cleaner.

Print Head Adjustment (SK4)

Guide for aligning the print head and ink stream.

Exchange Oscillator (SK4)

Step-by-step instructions for replacing the oscillator.

Exchange Gutter Tube (SK4)

Procedure for replacing the gutter tube assembly.

Exchange Suction Tube on Print Head (SK4)

Instructions for replacing the suction tube on the print head.

Exchange Electrode Block (SK4)

Detailed steps for replacing the electrode block.

SK6 Documentation Overview

References documentation and procedures for SK6 components.

Torsional Moments for SK6

Specifies torque values for SK6 component assembly.

Cleaning of Print Head (SK6)

Procedure for cleaning the print head with solvent.

Cleaning Print Head;Electrode Block with Cleaner (SK6)

Instructions for using special cleaner on print head/electrode block.

Removing and Cleaning the Nozzle (SK6)

Guide on how to remove and clean the nozzle.

Print Head Adjustment (SK6)

Guide for aligning the print head and ink stream.

Exchange Oscillator (SK6)

Step-by-step instructions for replacing the oscillator.

Exchange Head Motor (SK6)

Instructions for replacing the print head motor.

Exchange Gutter Tube (SK6)

Procedure for replacing the gutter tube assembly.

Exchange Suction Tube on Print Head (SK6)

Instructions for replacing the suction tube on the print head.

Exchange Electrode Block (SK6)

Detailed steps for replacing the electrode block.

Hydraulic System Service

Procedures for servicing the hydraulic system.

Hydraulic Schematic Diagram

Diagram illustrating the hydraulic system components and flow.

Deplete Ink Routine

Procedure for draining the ink from the hydraulic system.

Exchange Valve Block

Step-by-step instructions for replacing the valve block.

Electronics Service

Procedures for maintenance and replacement of electronic components.

Save Data Log File

How to export and save the system's data log file.

Save System Information

Procedure to save system information and configuration data.

Save Production History File

Steps to export and save the production history log.

Exchange Power Supply Unit

Detailed instructions for replacing the power supply unit.

Exchange Touch Display Unit

Guide for removing and installing the touch display unit.

Exchange Controller Board

Procedure for replacing the main controller board.

Adjust Service Interval Settings

Steps to reset the service interval counter using a service TAG.

Exchange Electronic Cabinet Fan

Instructions for replacing the cooling fan in the electronic cabinet.

Leibinger JET3 up Specifications

General IconGeneral
Printing TechnologyContinuous Inkjet (CIJ)
Operating Temperature5°C to 45°C
Number of Nozzles1
Operating Voltage100-240 V AC, 50/60 Hz
Communication InterfaceEthernet, USB
Number of Linesup to 5 lines
Ink TypeDye-based ink

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