Manitowoc Grove GRT9165 Service Manual

3-15
Published 10-01-2020 Control # 699-00
GRT9165 SERVICE MANUAL ELECTRICAL SYSTEM
3
GROVE
Installation
1. Note orientation of rocker markings to switch. Remove
rocker from old switch (21 – 24). Hold switch by its sides
in one hand. Squeeze left and right sides of rocker with
other hand and pull up.
2. Orient rocker markings correctly to switch. Install rocker
in switch.
3. Push switch down through top of dashboard cover (1)
until retaining clips click in place.
4. Connect wire harness to bottom of switch.
5. Install right side cover (10) on steering column (9).
6. Connect wire harness to ignition switch (12).
7. Install left side cover (16) on steering column
overlapping right side cover.
8. Install four button head screws (14) through side covers.
9. Install dashboard cover (1) on side covers with four
button head screws (11).
10. Install lever (15) on column assembly (9).
11. Pull column assembly rubber boot up and over bottom of
side covers.
Check
1. Turn battery disconnect switch to ON position.
2. Operate switch and verify each function works.
3. Troubleshoot any system or circuit malfunction not
corrected by repair or replacement of switch or
associated wiring.
Ignition Switch
Refer to Figure 3-11.
Removal
1. Ensure key switch has been in OFF position for 2
minutes.
2. Turn battery disconnect switch to OFF position.
3. Pull rubber boot off bottom of side covers (10,16).
4. Remove four screws (11) from dashboard cover (1) and
pull up cover.
5. Remove four screws (14) from side covers and column
assembly (9). Pull right side cover (10) away from
column.
6. Disconnect wire harness (not shown) from back of
ignition switch (12).
7. Remove lock nut (not shown) from ignition switch and
remove switch.
Inspection
1. Visually check ignition switch for evidence of cracks,
damaged connectors, or other damage. Replace switch
as needed.
2. Check wiring for damaged insulation or damaged
connectors. Repair as needed.
3. Use a multimeter to check for continuity between switch
terminals with switch ON. Meter should register zero
ohms. Place switch OFF. Meter should register infinity
(no continuity). Replace switch if it fails either part of the
check.
Installation
1. Install ignition switch (12) in right side cover (11). Secure
with lock nut (not shown).
2. Install right side cover on steering column (9).
3. Connect wire harness (not shown) to ignition switch.
4. Install left side cover (16) on steering column
overlapping right side cover.
5. Install four button head screws (14) through side covers.
6. Install dashboard cover (1) on side covers with four
button head screws (11).
7. Install lever (15) on column assembly (9).
8. Pull column assembly rubber boot up and over bottom of
side covers
Check
1. Turn battery disconnect switch to ON position.
2. Operate switch and verify each function works.
3. Troubleshoot any system or circuit malfunction not
corrected by repair or replacement of switch.
Turn Signal and Transmission Shift Levers
Refer to Figure 3-11.
Removal
1. Ensure key switch has been in OFF position for 2
minutes.
2. Turn battery disconnect switch to OFF position.
3. Remove steering wheel cover (3). Use a twisting motion
by pushing on side of cap closest to you with your
thumbs while pulling on side of cap farthest from you
with your fingers.
4. Remove nut (4) from column assembly shaft (9).
Remove steering wheel (5).
5. Remove screws and knob (19) from steering wheel (5)
as necessary.

Manitowoc Grove GRT9165 Specifications

General

Brand	Manitowoc
Model	Grove GRT9165
Category	Construction Equipment
Language	English