Manitowoc Grove GRT9165 Service Manual

POWER TRAIN GRT9165 SERVICE MANUAL
7-24
Published 10-01-2020 Control # 699-00
Removal
1. Set the outriggers and position the boom to over the
side.
2. Open and remove the hood top door assembly.
3. Remove the capscrews and nuts holding the rear engine
hood panel to the engine hood. This will gain access to
the rear of the radiator (1, Figure 7-17) and the surge
tank mounting hardware.
4. If necessary, remove capscrews (2), washers (3),
lockwashers (4), and drain valve cover (5).
5. Loosen the radiator cap (11) and surge tank cap (10).
6. Open the drain valve (9) and drain the coolant into a
suitable container. Dispose of the coolant in accordance
with local and EPA regulations.
7. Tag and disconnect the hoses from the surge tank to the
engine and from the surge tank to the radiator.
8. Remove the capscrews (12), washers (13), and
lockwashers (14) holding the surge tank assembly (15)
to the frame. Remove the surge tank assembly (15).
9. Remove the clamps (16) securing the hose (17) to the
radiator.
10. Remove clamps (18) and hose (19) from radiator.
11. Remove the hose clamps(20) and hose (21) from
radiator.
12. Remove capscrews (23), washers (24), lock nuts (25),
and angle mounts (26).
13. If not already removed, remove capscrews (27),
lockwashers (28), and washers from drain valve cover
and radiator flange.
14. Remove clamp (30) from bracket.
15. Disconnect the electrical harness from the coolant level
sensor (22).
NOTE: The radiator weighs approximately 121.5 kg
(267.9 lb).
16. Attach an adequate lifting device to the radiator
assembly.
17. Remove clamp (5, Figure 7-18).
18. Remove the capscrews (2) and washers (3) securing the
radiator flange (4) to the frame. Remove the radiator (1)
from the carrier.
Table 7-1 Legend for Figure 7-17
1 Bleeder Valve
2 Capscrew
3 Washer
4 Lockwasher
5 Drain Valve Cover
6 Capscrew
7 Washer
8 Lockwasher
9Drain Valve
10 Surge Tank Cap
11 Radiator Cap
12 Capscrew
13 Washer
14 Lockwasher
15 Surge Tank Assembly
16 Clamp
17 Hose
18 Clamp
19 Hose
20 Clamp
21 Hose
22 Coolant Level Sensor
23 Capscrew
24 Washer
25 Lock Nut
26 Angle Mount
27 Capscrew
28 Lockwasher
29 Washer
30 Clamp
2
3
4
1
FIGURE 7-18
1 Radiator
2 Capscrew M12X35 8.8
3 Washer
4 Radiator Flange
5Clamp
5
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Manitowoc Grove GRT9165 Specifications

General

Brand	Manitowoc
Model	Grove GRT9165
Category	Construction Equipment
Language	English