INTERCOOLER SERVICE MANUAL NUMBER 22
Page 7A-16 90-860074--1 FEBRUARY 2002
8. Apply Loctite 514 sealer on intake duct-to-intercooler housing mating surface. On D2.8L
D-Tronic engines apply sealer to side intake duct mating surface.
9. Using 4 allen-head screws and wave washers, install intake duct. Torque to 40 Nm
(30 lb-ft).
70929
a
b
c
D4.2L D-Tronic Shown (D2.8L D-Tronic Similar)
a-Intercooler Housing (Side Intake Duct On D2.8L Engines)
b-Intake Duct (Rear Intake Duct On D2.8L Engines)
c-Allen-Head Screws and Wave Washers
10. On D2.8L D-Tronic Engines:
a. If the side intake duct of the intercooler housing was removed for cleaning and
inspection, apply Loctite 514 sealer on mating surfaces.
b. Assemble using screws with washers. Torque screws to 10 Nm (84 lb-in.).
75619
d
a
c
b
D2.8L D-Tronic Engine Intercooler Housing and Intake Duct
a-Intake Duct
b-Intercooler Housing
c-Mating Surface
d-Allen-Head Screws With Wave Washers
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