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Miyachi IPB-5000A User Manual

Miyachi IPB-5000A
119 pages
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INVERTER-TYPE WELDING POWER SUPPLY
IPB-5000A
OPERATION MANUAL
Thank you for purchasing the Miyachi Inverter-type Welding Power Supply IPB-5000A.
For correct use, read this operation manual carefully.
After reading, save it in a proper place where you can easily access to.
J03M0756E-05
POWERSTART
IPB-5000A
CURSOR
WELD MENU RESET
ENTER
WELDING POWER SUPPLY

Table of Contents

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Miyachi IPB-5000A Specifications

General IconGeneral
BrandMiyachi
ModelIPB-5000A
CategoryPower Supply
LanguageEnglish

Summary

Special Precautions

Safety Precautions

Discusses general safety precautions and the meaning of warning symbols.

Precautions for Handling

Details safe installation practices and environmental considerations for the equipment.

Warning Labels for Safety

Explains the meaning and location of specific warning labels on the product.

Function Difference Depending on Model

Details functional differences between models, particularly those with displacement sensors.

Name and Functions of Each Section

Front Panel

Details the components and their functions on the front control panel.

Rear Panel

Identifies and explains the functions of connectors and components on the rear panel.

Installation and Connection

Installation

Provides guidance on proper installation clearance and location for heat dissipation.

Connection

Illustrates the overall connection diagram for external equipment and signals.

Description of Display Screens

Operation Flow

Outlines a typical operational sequence for using the welding power supply.

MENU Screen

Explains how to access and navigate the main menu screen.

SCHEDULE Screen

Details the process of setting up and configuring weld schedules.

MONITOR Screen

Explains how to monitor welding parameters like current, voltage, and power.

COMPARATOR Screen

Details setting criteria for judging weld quality based on monitored values.

ENVELOPE Screen

Explains how to set up and use envelope waveforms for quality assessment.

PRECHECK Screen

Explains settings for prechecking weld parameters before actual welding.

CONTROL Screen

Details settings for controlling weld stops and comparing weld times.

STATUS Screen

Details initial status settings for transformer, weld time, and start signal.

External Interface

Connection Diagram for External Input/Output Signals

Illustrates connection diagrams for external equipment and signals.

External Input/Output Signals

Explains the function and connection of various input/output pins.

Schedule No. and Schedule Select Terminals

Details how schedule numbers correspond to terminal states for selection.

Time Chart

Fundamental Sequence

Illustrates the fundamental sequence of operations with timing charts and symbols.

Determination of Weld Schedule

Describes how weld schedules are determined by the start signal and timing settings.

Behavior of START SIG. HOLD

Details the behavior of the START SIG. HOLD function under various settings.

Behavior of END SIG. TIME

Explains the behavior of END SIG. TIME settings and their output signals.

Behavior of SOL1 and SOL2

Describes the behavior of SOL1 and SOL2 outputs based on stage inputs.

“Error” or “Caution” in PRECHECK

Illustrates error or caution occurrences during the PRECHECK function.

At Occurrence of “Error” or “Caution”

Depicts weld sequences showing error or caution events during current supply.

Behavior in TRANS SCAN MODE

Details the behavior of TRANS SCAN MODE for various settings.

Movement of Displacement Sensor

Details the movement and detection of the displacement sensor during operation.

External Communication Function

Introduction

Introduces the function of communicating with external PCs for settings and monitoring.

Data Transmission

Outlines parameters for data transmission via communication interfaces.

Configuration

Details the configuration for RS-485 and RS-232C communication setups.

Protocol

Describes the protocol for communication, including data formats and commands.

Data Code Table

Lists data codes used for configuring schedules and parameters.

Specifications

Specifications

Provides detailed technical specifications for the welding power supply.

Optional Items (Separately Sold)

Lists specifications for optional accessories like cables and sensors.

Outline Drawing

IPB-5000A-00-00/01/03/04

Provides a dimensional drawing of the IPB-5000A models 00-00/01/03/04.

IPB-5000A-00-02/05

Provides a dimensional drawing of the IPB-5000A models 00-02/05.

Schedule Data Table

Weld SCHEDULE Setting

Provides a table format for setting weld schedule parameters.

PRECHECK Setting

Provides a table format for setting precheck parameters.

COMPARATOR Setting

Provides a table format for setting comparator limits for weld quality.

CONTROL Setting

Provides a table format for setting control parameters like weld stop and delay time.

STATUS Setting

Provides a table format for setting various operational status parameters.

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