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Nautel FM10 User Manual

Nautel FM10
200 pages
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e-mail: support@nautel.com
web: www.nautel.com
Nautel Maine Inc. Nautel Limited
201 Target Industrial Circle, Hackett’s Cove, RR #1 Tantallon,
Bangor, Maine USA 04401 Nova Scotia Canada B0J 3J0
Phone: (207) 947-8200 Phone: (902) 823-3900
Fax: (207) 947-3693 Fax: (902) 823-3183
ISO 9002 REGISTERED ISO 9001 REGISTERED
© Copyright 2002 NAUTEL. All rights reserved
TECHNICAL INSTRUCTIONS
FM10
FM BROADCAST TRANSMITTER
10 000 WATT
3-Phase AC Power
Original Issue
.........................
15 July 1997
Change 1
.....................
15 November 1999
Change 2
........................
01 October 2002

Table of Contents

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Nautel FM10 Specifications

General IconGeneral
BrandNautel
ModelFM10
CategoryTransmitter
LanguageEnglish

Summary

Technical Instructions

Safety Information

Artificial Respiration (Mouth-to-Mouth)

Step-by-step guide for artificial respiration, emphasizing critical actions and sequence.

General Treatment Rules for Burns, Bleeding, and Shock

Provides general guidelines for treating burns, bleeding, and shock, including wound care and immobilization.

Electric Shock Rescue Methods

Guidance on safely rescuing individuals from electric shock, detailing immediate actions and precautions.

Removing Casualty from Electrical Contact

Guidance on safely removing a casualty from electrical contact, differentiating low and high voltage.

General Information

Unpacking and Installation

Planning and Site Preparation

Guidelines for preparing transmitter sites to ensure optimal reliability and performance.

Lightning Protection

Essential precautions to protect the transmitter from lightning-induced transients.

Electrical Power Requirements

Specifies AC power source requirements, including voltage options and stability.

Assembly and Installation

Step-by-step instructions for assembling the transmitter, which is partially disassembled for shipment.

External Control/Monitor Wiring Installation

Guidance on connecting external control and monitor wiring to the control/monitor PWB.

AC Power Supply Assembly Installation

Instructions for installing the AC power supply assembly into the cabinet's power supply compartment.

AC Power Source Wiring Installation

Details on connecting the AC power source wiring to the appropriate terminals.

IPA/RF Power Module Installation

Procedures for installing the IPA and RF power modules into their respective support trays.

Exciter Installation

Steps for installing the exciter, both internally mounted and externally mounted.

RF Feed Cable Installation

Guidance on connecting the RF feed coaxial cable to the transmitter's RF output.

Technical Pre-Commissioning

Procedures to customize circuits for the station's power source and operating requirements before applying AC power.

Power Transformer Primary Winding Tap Selection

Steps for selecting appropriate primary winding taps for the power transformer based on AC source voltage.

Controls and Indicators

AC/DC Power Supply Controls and Indicators

Lists AC/DC power supply related controls and indicators, referencing assembly details.

Control/Monitor Functions Controls and Indicators

Details controls and indicators for control/monitor functions, referencing panel and PWB details.

RF Power Stage Controls and Indicators

Lists controls and indicators for the RF power stage, referencing specific assemblies.

RF Power Module Controls and Indicators

Details controls and indicators for the six RF power modules, referencing service manuals.

IPA Module Controls and Indicators

Lists controls and indicators for the intermediate power amplifier (IPA) module, referencing its service manual.

Commissioning and Operation Instructions

Emergency Shutdown Procedures

Describes two types of emergency shutdowns: RF output only or complete transmitter shutdown.

Turn-Off RF Output

Steps to turn off RF output by disabling power supplies, without disconnecting AC source.

Complete Shutdown

Procedure for a complete shutdown by disconnecting the AC power source or main breaker.

Pre-Startup Checks

Essential checks before applying input power, including assembly, wiring, and termination.

Turning On the Transmitter

Procedure for turning on the transmitter, as described in the commissioning steps.

Operating Precautions

Highlights precautions to prevent damage to solid-state devices from heat or transients.

Commissioning Procedures

Step-by-step procedures for performing a commissioning check, ensuring sequential completion.

Exciter Setup

Steps to ensure the exciter is properly set, including RF output adjustment and frequency verification.

Preliminary Settings

Verification steps to prepare the transmitter for initial turn-on, including load termination and interlock checks.

Initial Turn-On

Procedures for turning on the transmitter and observing alarm/status indications.

Enabling RF Power Circuits

Steps to turn on switching power supplies and enable RF power stages, checking fan operation.

Intermediate RF Power Check

Verifies IPA functionality and ability to provide required intermediate RF output.

RF Power Stages Check

Verifies RF power module supplies and operational readiness for required RF output.

System Level Troubleshooting

Corrective Maintenance

Procedures for identifying and correcting defects or deficiencies that arise during operation.

On-Air Troubleshooting

Performing troubleshooting while the transmitter is operational, either remotely or locally.

Electrostatic Protection

Precautions for handling semiconductor devices susceptible to damage from electrostatic discharge.

RF Power Amplifier Module/IPA Module Fault Isolation

Procedure to determine if an RF power amplifier or IPA module is defective and identify the cause.

RF Power Module Replacement

Detailed steps for replacing an RF power module, including safety precautions.

RF Power Module Removal

Instructions for removing a defective RF power module, emphasizing proper disconnection sequence.

RF Power Amplifier Tuning

Procedure to tune input/output power amplifiers after repair or replacement for optimal performance.

Tuning Procedure

Detailed steps for tuning a repaired input/output power amplifier after re-installation.

RF Power Amplifier Module Installation

Steps for installing an RF power module into its respective support tray and connecting it.

Temporary IPA Module Replacement with RF Power Module

Procedure to temporarily replace a defective IPA module with an RF power module for continued operation.

IPA Module Removal

Steps for removing a defective IPA module from the transmitter for servicing or replacement.

IPA Replacement/RF Power Module Installation

Instructions for installing an RF power module in place of the IPA module.

Control/Monitor PWB Replacement/Adjustment

Steps for installing and adjusting a replacement control/monitor PWB, including voltage checks.

Power Supply Control PWB Replacement

Instructions for installing a replacement power supply control PWB and setting operating parameters.

Troubleshooting Front Panel Alarms

Guide to troubleshooting front panel alarms, keyed to lamp indications and probable causes.

PA Fail Alarm Troubleshooting

Procedure for troubleshooting PA Fail alarms, potentially caused by cabling or FET issues.

Module RF Drive Alarm Troubleshooting

Troubleshooting steps for Module RF Drive alarms, which may indicate low exciter output or power supply inhibition.

Module Temperature Alarm Troubleshooting

Troubleshooting guide for module temperature alarms, often related to fan failures or air flow blockages.

AC Phase Alarm Troubleshooting

Steps to troubleshoot AC Phase alarms, potentially caused by wiring faults or low voltage PWB issues.

High AC Power Alarm Troubleshooting

Troubleshooting guide for high AC power alarms, possibly due to AC mains exceeding thresholds.

Low AC Power Alarm Troubleshooting

Troubleshooting steps for low AC power alarms, potentially caused by AC mains falling below thresholds.

Reflected Power Alarm Troubleshooting

Troubleshooting guide for reflected power alarms, considering meter readings and potential load mismatches.

IPA Input Alarm Troubleshooting

Troubleshooting guide for IPA input alarms, related to exciter output levels or probe issues.

RF Drive Checks

Evaluates exciter forward power levels to identify low, fluctuating, or high RF drive conditions.

IPA Output Alarm Troubleshooting

Troubleshooting guide for IPA output alarms, related to average detected RF level at the combiner splitter.

IPA Module Replacement

Procedure for replacing a defective IPA module, temporarily using an RF power module.

IPA SWR Alarm Troubleshooting

Troubleshooting guide for IPA SWR alarms, indicating mismatch at the IPA module output.

IPA Temperature Alarm Troubleshooting

Troubleshooting guide for IPA temperature alarms, related to module fan failure or air blockage.

PA VDC Fail PWR SPLY Alarm Troubleshooting

Troubleshoots PA VDC Fail PWR SPLY alarms for switching power supplies A through F.

PWR SPLY Fail IPA Alarm Troubleshooting

Troubleshoots IPA switching power supply alarms for excess or low output voltage.

Rectifier Temperature Alarm Troubleshooting

Troubleshoots rectifier temperature alarms, potentially caused by fan blockage or fuse issues.

Theory of Operation

AC/DC Power Supply

Explains the AC/DC power supply's function in converting AC to DC voltages for transmitter operation.

Low Voltage Power Supply Assembly (A26)

Explains the low voltage power supply's role in providing unregulated and regulated DC supplies for various circuits.

Switching Power Supplies (A-F and IPA)

Explains how switching power supplies provide regulated PA and IPA volts, controlled by FETs.

Power Supply Control PWB (A5A1)

Details the PWB's role in controlling and monitoring switching power supplies for PA and IPA modules.

RF Power Stage

Explains the RF power stage's role in generating the final RF output power.

Intermediate Power Amplifier (IPA) Module

Explains the IPA module's function in amplifying RF output and sensing temperature and PA fail conditions.

RF Power Module

Describes the RF power module's function in providing RF output power and sensing temperature/fail conditions.

RF Combiner/Final Filter

Explains the combiner/filter's role in impedance matching, harmonic filtering, and combining RF outputs.

Control/Monitor Function

Explains how the control/monitor functions provide local controls, analog meters, and protection circuitry.

Control/Display PWB

Contains transmitter control switches, indicator LEDs, and meters for monitoring DC voltages and currents.

Component Level Troubleshooting

Electrical Schematics

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