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Neptronic SKE4-E Series - User Manual

Neptronic SKE4-E Series
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SKE4-E-ESA-191018
Sea Hidifie
SKE4-E Series
Installation Instructions and User Manual
READ AND SAVE THESE INSTRUCTIONS

Table of Contents

Questions and Answers

Summary

Foreword

Neptronic Company Overview

Overview of Neptronic, a private corporation designing and manufacturing HVAC products.

About the Manual

Explains the purpose and conditions of the installation and operation instructions.

Electricity Safety

Warning about electrical installation requiring qualified personnel and adherence to local regulations.

Correct Product Use

States the product is for humidification only; other applications are not intended.

General Warranty Information

Refers to terms and conditions for the product warranty.

Handling and Lifting

Unpacking and Handling

Instructions for handling and unpacking the steam humidifier safely.

System Overview

List of Supplied Accessories

Lists the accessories provided with the SKE4 Steam Humidifier.

Optional Features

Lists optional features available for the SKE4 humidifier models.

Steam Distribution Systems

Explains the different steam distribution systems offered by Neptronic.

Visual Identification

Humidifier Left Side View

Diagram showing components on the left side of the humidifier.

Humidifier Right Side View

Diagram showing components on the right side of the humidifier.

Standard Humidifier Dimensions

Dimensions and Weight Table

Provides a table of dimensions and weights for different SKE4 models.

Humidifier with Space Distribution Unit

SDU Dimensions and Weight

Table detailing dimensions and weights for humidifiers with SDU.

Weather Proof Enclosure

Enclosure Dimensions and Weight

Table showing dimensions and weights for weather-proof enclosures.

Performance Specifications

Output and Power Consumption

Table detailing steam capacity, power, and consumption for SKE4 models.

Mechanical Installation Guide

General Installation Recommendations

General advice for mechanical installation, including safety warnings.

Choosing the Installation Location

Guidelines for selecting a suitable location for the humidifier installation.

Humidifier Positioning

Positioning Requirements

Specifies clearances and mounting height requirements for humidifier placement.

Wall Mounting Procedure

Wall Mounting Guidelines

Provides safety cautions and bracket positioning for wall mounting.

SDU Installation

Positioning Humidifier with SDU

Details on placing the SDU on the humidifier, considering clearances and ventilation.

SDU Maintenance

Instructions for cleaning the SDU blower.

Weather Proof Enclosure Installation

Enclosure Positioning and Mounting

Guidelines for positioning and mounting the weather-proof enclosure.

Enclosure Installation Recommendations

Recommendations for placement, clearances, and securing the weather-proof enclosure.

Steam Dispersion Systems

Selecting a Steam Dispersion System

Introduces Neptronic's steam distribution systems for air ducts.

Vertical Duct Systems

S.A.M. or S.A.M.E2 Vertical Duct

Describes S.A.M. systems for vertical ducts.

Multi-Steam System Overview

Describes the Multi-Steam system for short absorption distances or low temperatures.

S.A.M. Positioning and Mounting

Duct Mounting for S.A.M.

Instructions for mounting S.A.M. systems in air handling units or ducts.

S.A.M. Distribution Pipe Recommendations

Provides recommendations for S.A.M. distribution pipe sizes and static pressure.

Horizontal Duct Steam Pipe Placement

Horizontal Duct Pipe Placement

Illustrates steam pipe placement for 35mm and 51mm pipes in horizontal ducts.

Vertical Duct Steam Pipe Placement

Eyelet Orientation

Shows eyelet orientation for S.A.M. and S.A.M.E2 in vertical ducts.

Vertical Duct Pipe Placement

Illustrates steam pipe placement for 35mm and 51mm pipes in vertical ducts.

Steam Output Connections

Typical Steam Output Installation

Diagram showing a typical steam output connection installation.

Steam Output Piping Recommendations

Rules to avoid restrictions, condensation, and malfunctions in steam output piping.

Steam Line Trap Installation

S Trap Installation on Steam Line

Explains the correct and incorrect installation of steam traps (S traps).

Steam Output Positions

Steam Output Dimensions Table

Table showing the dimensional positions of steam outputs for different SKE4 models.

Remote SDU Installation

Remote SDU Installation Procedure

Instructions for installing the SDU remotely from the humidifier.

Remote SDU Wall Mounting

Remote SDU Mounting Bracket Dimensions

Provides dimensions for mounting brackets for the remote SDU.

Optional SDU Cover Installation

Optional SDU Cover Installation Steps

Steps to install the optional remote SDU cover.

Plumbing Connections

General Plumbing Connection Guidelines

General guidelines for plumbing installation, water types, and connections.

Water Supply Connections

Water Supply Specifications and Installation

Details water inlet specifications and installation recommendations for the supply line.

Water Drain Connections

Water Drain Connection Requirements

Specifies drain connections, pipe requirements, gradient, and diameter.

Weather Proof Enclosure Plumbing

Enclosure Plumbing Connections Diagram

Shows plumbing connections for weather-proof enclosures.

Weather Proof Enclosure Drain Valve

Explains the function of the weather-proof enclosure's water drain valve.

Electrical Connections

Electrical Connection Safety and Procedure

Instructions for safe electrical connections, including power supply types and protection.

Power Supply Wiring Access

Power Supply Hole Locations

Identifies knockout hole locations for power supply wiring in standard and weather-proof enclosures.

Low Voltage Control Wiring

Printed Circuit Board (PCB) Interface

Diagram and explanation of the Printed Circuit Board (PCB) interface and connections.

Electrical Control Interfaces

Control Terminal Block Assignments

Shows terminal block assignments for network, safety, power, and control signals.

Safety Contact Wiring Details

Details wiring for airflow switch, high limit humidistat, and interlock safety contacts.

Dry Contact Usage

Explains the use of volt-free contacts for alarms and service.

Humidifier Control Modes

ON;OFF Humidifier Wiring

Wiring diagram and instructions for ON/OFF humidifier control.

Modulating Humidifier Control

Analog Signal Inputs

Instructions for connecting analog signals for modulating humidifiers.

External Humidistat Control

Wiring for external humidistat control using HRO20.

Remote Sensor Humidity Control

Humidity Control with Remote Sensor

Wiring for humidity control using SHR10/SHC80.

Internal Humidity Control

Wiring for internal humidity control using SHR10/SHC80.

External Signal Humidity Control

External Signal Humidity Control Wiring

Wiring for humidity control from an external signal source.

Network Communication Setup

Network Communication Connections

Instructions for connecting the humidifier to BACnet or Modbus networks.

Duct;AHU Control Placement

Control Device Placement in Ducts

Placement guidelines for humidistats and airflow switches in duct systems.

Controller Interface

SKE4 Controller Overview

Overview of the SKE4 controller and its buttons.

Control Panel Feature Descriptions

Description of each button and display indicator on the control panel.

Controller Navigation

Idle Screen Display

Description of information displayed on the controller's idle screen.

Accessing Controller Menus

How to access different menu levels using passwords.

Menu Operation

Menu Navigation and Configuration

Explains how to navigate and change settings within the controller menus.

General Menu Settings

Status Parameters

Displays status of AirFlow, SupplyHighLimit, Interlock, OccupancyState, ControlState, BoilerDemand, PowerOutput, ServiceDue, State, WtrProbeFail.

Control Parameters

Displays Room Demand, SupplyHLDemand, HumDemand and their respective settings.

Physical IO Status

Shows status of AirFlow, Supply High Limit, Interlock, Bin ExtDemand, ControlInput, RoomRH, SupplyHLRH.

General Menu Settings (Continued)

System Status Parameters

Displays settings for Water Leak Detect, Water Level Low/High, Water Temp, Foam Sensor, Thermal Cutout, SSR Temp, Cabinet Temp, Current Sensors, Fuse, Fan, Memory Card, Foam, Water Level, Pump, Fill, Blocked Piping, Heat Timeout, Overheat, Water Leak, Tank Blocked, Refill Delay.

User Settings Menu

User Settings: Command Options

Settings for Occupy Schedule, Room Demand Loop, RoomRHStp, RoomRHUnocStp, RoomRHVacStp.

User Settings: System Options

Settings for SupplyHLLoop, SupplyHLStp, UTCOffset, DaylightSavings, Local Date Time.

User Settings: Interface Options

Settings for Backlight Level, Contrast, Keypad Buzzer, Language, Units, Temperature, Humidity, LockSetpnt.

Service Menu

Service Status Information

Displays RunTime, On Time, ServRun Time, ServOnTime, Service Due.

Service Commands and Actions

Settings for Drain Schedule and Request (ResetAlarms, Drain, ResetCounters, Fill, WaterCalib).

Installation Menu

Quick Configuration Settings

Settings for DrainInterval, Idle Time, BlowdownRate, ServInterval, ServOperation, FillMode.

Control Settings

Settings for Control Profile, ModHLProfile, RoomDemandLoop, RoomRHSrc, RoomRHStptSrc, SupplyHLLoop, SupplyHLReadingSrc, SupplyHLStpntSrc, Humidity Control.

Installation Menu (Continued)

Physical IO Configuration

Settings for HumLowDeadBand, NtwkTimeout, HumCntrlDemandSrc, HumCntrlHLSrc, HumCntrlBinDemandSrc, AlwaysRoomRH, AlwaysSupplyRH, CntrlSigType.

Installation Menu (Continued)

Physical IO Signal Types

Settings for RoomRHSigType, SupplyRHSigType.

System Configuration Settings

Settings for ResetFactory, InstallationDate, AlarmBuzzer, SysLogLevel, InhibitResProbe, FanOffDelay, FanTrgt, MinSteamOut, DrainInterval, Drain Volume, MaxOutput, Idle Time, IdleTempStpnt, BlowdownRate, ServInterval, IdleRinseInterval, WtrLvlReplace, ServOperation, FillMode.

Integration Menu

Network Communication Settings

Settings for NtwrkOption, DeviceName, Location, Description, DeviceInstance, HTTPServer, HttpServerUnits, BACnetServer, Language, ListMode, Units, BACnetMSTP, MaxMaster, MaxInfoFrames, AutoBaud, BaudRate.

Integration Menu (Continued)

BACnet Ethernet Settings

Settings for RxValid, RxInvalid, RxLost, Tx, TxLost for BACnet ETH.

Modbus Communication Settings

Settings for Units for Modbus Server, MAC, Autobaud, PortConfig, BaudRate for Modbus RTU.

Integration Menu (Continued)

Modbus TCP;IP Settings

Settings for KeepAliveTimeOut, ListeningPort for Modbus TCP/IP.

SMTP Email Configuration

Settings for SSL, Port, ServerAddr, From, To, Username, Password for SMTP email.

Notification Settings

Settings for Alarm, Warning, AppMsg for email notifications.

Integration Menu (Continued)

IP Network Settings

Settings for DHCP, RstIPSetting, StaticAddress, StaticSubnetMask, StaticDefaultGateway, StaticDns Server.

Communication Status Display

Displays ActualAddress, ActualSubnetMask, ActualDefault Gateway, ActualDns Server.

Ethernet Interface Settings

Setting for EthernetMacAdd.

Alarm List

Alarm Display and Description

Table detailing various alarm displays, their descriptions, and reset types.

Alarm List (Continued)

Additional Alarm Information

Continues the list of alarms with NtwkCtrlSt, HRLState, ServiceDue.

Start-up Procedure

Initial Verification Checklist

Checklist for initial verification before starting up the humidifier.

Humidifier Start-Up

Step-by-Step Start-Up

Step-by-step procedure for starting up the humidifier.

Start-Up Safety Tests

Procedures for performing safety tests during start-up.

Drain and Reset Procedure

Steps for conducting a drain cycle and resetting the system.

Service Procedures

General Service Guidelines

General information about regular service requirements and frequency.

Evaporation Chamber Cleaning Overview

Overview of the steps involved in cleaning the evaporation chamber.

Evaporation Chamber Maintenance

Stage 1: Drain and Cool Chamber

Detailed procedure for draining and cooling the evaporation chamber.

Stage 2: Electrical Power Shutdown

Instructions to safely shut down electrical power before servicing.

Evaporation Chamber Maintenance

Stage 3: Remove Water Residue

Steps to remove water residue from the piping and chamber.

Evaporation Chamber Maintenance

Stage 4: Remove and Clean Chamber

Step-by-step guide to removing, cleaning, and reassembling the evaporation chamber.

Evaporation Chamber Maintenance

Stage 5: Reinstall Evaporation Chamber

Instructions for reinstalling the cleaned evaporation chamber.

Stage 6: Restart After Service

Steps for restarting the humidifier after service and performing tests.

Troubleshooting Guide

Common Humidifier Problems and Solutions

A guide to common problems, their causes, and corrective actions.

Component Identification

Exploded View of Humidifier Components

Diagram showing the SKE4 and SDU cabinet components for identification.

Parts List

Bill of Material List

Lists parts, models, and part numbers for the SKE4 humidifier and SDU.

Parts List (Continued)

Detailed Bill of Material by Model

Provides detailed bill of material information for specific components by model.

Neptronic SKE4-E Series Specifications

General IconGeneral
BrandNeptronic
ModelSKE4-E Series
CategoryHumidifier
LanguageEnglish

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