FORM NO. 56043098 - Convertamatic
™
24, 26, 28, 32 / BA 625, 725, 825 - 73
ELECTRICAL SYSTEM
BLK 4-2
RED 10-1
BRN 16-3
BLK/YEL 18-1
BLK 12-3.
RED 10-1
WHT/BLK 18-1
BRN 16-7
BRN 16-2
BLK 12-4.
RED 16-1
BRN 16-7
WHT 12-2
RED 4-2
VIO/BLK 18-1
RED 10-3
BRN 16-8
RED 10-3
WHT
ORN/BLU 22-1
WHT/RED 16-1
BLK 4-1
YEL/BLU 18-1
RED 16-1
BLK 12-3
RED 10-2
RED 4-1
RED 10-2
WHT 12-1.
BLU 12-1
BLU/WHT 16-1
WHT/RED 16-1
WHT 12-1
BLK 12-4
BLK 10-3
BRN/BLK 10-1
BRN/BLK 10-1
YEL/RED 10-1
YEL/RED 10-1
WHT/YEL 10-1
WHT/YEL 10-1
BLK 18-2
BLK 18-3
RED 16-2
GRA/WHT 18-1
BLK 18-2
YEL/BLU 18-1
BLK 18-3
WHT/BLK 18-1
RED 16-2
RED 18-1
RED 18-2
RED 18-1
GRN/BLK 18-1
ORN/RED 18-1
RED 18-2
ORN 18-1
BLK 12-1
BLU 12-1
BLK 12-1
BRN 16-4
RED/GRN 18-1
BRN 16-5
YEL/GRN 18-1
BRN 16-5
BROWN
WHITEWHITE
BLUEBLUE
BROWN BROWN
BLK
BLK
VIO/YEL 18-1
WHT/GRN 18-1
RED
ORN/RED 18-1
ORN 18-1
BRN 16-4
BLU/WHT 16-1 BLK 16-1
YEL/GRN 18-1
WHT 12-2
RED 18-3
RED 18-3
YEL/VIO 18-1
WHT 12-1
WHT/GRA 18-1
BLK 12-4
BLK 12-3
WHT 12-2.
RED/WHT 18-1
GRN/YEL 18-1
GRN/YEL 18-1
GRN/YEL 18-2
GRN
RED/WHT 18-1
BRN/BLK 18-1
BRN/BLK 18-1
GRA/WHT 18-1
WHT/GRA 18-1YEL/VIO 18-1
WHT/GRN 18-1
BRN 16-8
BLK 18-7
VIO/YEL 18-1
RED/BLK 22-1
BLU/BLK 22-1
GRN/BLK 18-1
BLK 16-2
BRN 16-1
RED/GRN 18-1
BLK/YEL 18-1
VIO/BLK 18-1
BLACK BLACK
WHITE
BLUE
BLACK
WHT 22-1
BLK 22-1
BLK 12-2
BLK 10-2
BLK 18-6
BLK 18-1
BLK 18-4
BLK 18-5
BLK 18-5
BLK 18-1
BLK 18-4
BLACK
BLUE
BRN 22-1
RED/BLK 18-2
ORN/BLU 22-1
WHITE
BLU/BLK 22-1
BROWN
GRN/YEL 18-3
GRN/YEL 18-2
GRN/YEL 18-3
BLK 18-7
BRN 16-1
BRN 22-1
BRN 16-2
BRN 16-3
BLK 10-3
BLK 16-1
BLK 16-2
BLK 10-2
BLK 18-6
BLK 12-2
GRN/YEL 18-4
GRN/YEL 18-4
NOTES UNLESS OTHERWISE
SPECIFIED
1. ALL DIMENSIONS IN INCHES.
2. DO NOT SCALE DRAWING.
3. ALL DIMENSIONS APPLY AFTER
PLATING AND HEAT TREATING,
BUT BEFORE PAINTING.
4. REMOVE ALL BURRS AND SHARP
5/22/03 HY
CONTROLS
WHEEL DRIVE
NOTE POLARITY OF
BRUSH MOTOR
CONNECTIONS
FOR DISC TYPE BRUSHES
M2
MOTOR, LEFT BRUSH
BATTERY DISCONNECT
E1
CONTROL BOARD
24 VDC
FOR CYLINDRICAL TYPE BRUSHES
M3
MOTOR, RIGHT BRUSH
OPTIONAL RECYCLE SYSTEM
SOLUTION PUMP
OPTIONAL RECYCLE PUMP
OPTIONAL
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
NOTE: SWITCH IS PART OF
PUMP ASSEMBLY
OPTIONAL CHEMICAL PUMP
OPTIONAL ONBOARD CHARGER
INTERLOCK
B+ B-
TO X4 TERMINAL BLOCK (+)
TO B- ON BATTERY PACK
NOTE: DISCONNECT RED 16-1
WIRE FROM F2 AND CONNECT
GRN WIRE TO F2
OPTIONAL
CHEMICAL RATIO SENSOR
SUPPLY
OUTPUT
B-
F
G
G
TERMINAL BLOCK, (+)
X4
TERMINAL BLOCK, (+)
X4
1
2
3
CONTACTOR, BRUSH MOTOR
K1
CONTACTOR, BRUSH MOTOR
K1
1 2
34
5 6
S3
SW, SPST KEY
S3
SW, SPST KEY
1 2
SP2SP2
1
1
2
2
X10X10
(+) (-)
K2
CONTACTOR, VACUUM MOTOR
K2
CONTACTOR, VACUUM MOTOR
1 2
34
SP3SP3
1
2
2
X8X8
A B
X33X33
A B
F2
5 A. CIR. BR.
F2
5 A. CIR. BR.
1 2
X51X51
A B
M
M9
RECYCLE PUMP
M
M9
RECYCLE PUMP
-+
TERMINAL BLOCK, (-)
X5
TERMINAL BLOCK, (-)
X5
1
2
3
4
L1
COIL, SOLUTION SOLENOID
L1
COIL, SOLUTION SOLENOID
1 2
TRANSAXEL BONDING
X7
TRANSAXEL BONDING
X7
21
X30X30
A B
CHASSIS BONDING
X2
CHASSIS BONDING
X2
21
M
M8
SOLUTION PUMP
M
M8
SOLUTION PUMP
-+
S2S2
1 2
X16X16
A
B
X12X12
A
B
F2
5 A. CIR. BR.
F2
5 A. CIR. BR.
1 2
M
M10
CHEMICAL PUMP
M
M10
CHEMICAL PUMP
-+
X42X42
1
2
3
4
X39X39
1 2 3 4
X36X36
A
B
X46X46
A B
X52X52
A B
X27X27
A
B
SP1SP1
2
1
2
2
X37X37
A
B
L2
COIL, RECYCLE SOLUTION SOLENOID
L2
COIL, RECYCLE SOLUTION SOLENOID
1 2
K3
CONTACT N.O.
K3
CONTACT N.O.
COM NO
S1S1
1 2
X11X11
A
B
X15X15
A
B
X19X19
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
X17X17
A B
MM
+ -
X47X47
A B
1
18
1
4
P2
P1
PROGRAMMER
2
3
B-
B-
POT HIGH
POT WIPER
KSI
BRAKE-
PUSH
MODE(M1, M2)
STATUS
B+
B+
INHIBIT
POT LOW
BRAKE+
BDI
HORN
REVERSE
SPEED LIMIT POT
A2
SPEED CONTROLLER
1
18
1
4
P2
P1
PROGRAMMER
2
3
B-
B-
POT HIGH
POT WIPER
KSI
BRAKE-
PUSH
MODE(M1, M2)
STATUS
B+
B+
INHIBIT
POT LOW
BRAKE+
BDI
HORN
REVERSE
SPEED LIMIT POT
A2
SPEED CONTROLLER
B-
M1
M2
B+
X9X9
(+) (-)
POT. 5K OHM THROTTLE
R1
POT. 5K OHM THROTTLE
R1
1
2
3
CIR BREAKER PANEL BONDING
X3
CIR BREAKER PANEL BONDING
X3
21
X49X49
A B
CONTROL BOARD BONDING
X6
CONTROL BOARD BONDING
X6
21
X24X24
A
B
POT. 100K OHM SPEED LIMIT
R2
POT. 100K OHM SPEED LIMIT
R2
1
2
3
M
M5
MOTOR, BRUSH ACTUATOR
M
M5
MOTOR, BRUSH ACTUATOR
-+
M
M4
MOTOR, VAC
M
M4
MOTOR, VAC
12
BT1
BATTERY
BT1
BATTERY
+ -
J1J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
X25X25
A
B
X50X50
A B
X13X13
A
B
X14X14
A
B
S4
RECOVERY TANK FULL SWITCH
S4
RECOVERY TANK FULL SWITCH
12
S5
RECYCLE START SWITCH
S5
RECYCLE START SWITCH
12
M
M2
MOTOR, LEFT BRUSH
M
M2
MOTOR, LEFT BRUSH
-+
M
M3
MOTOR, RIGHT BRUSH
M
M3
MOTOR, RIGHT BRUSH
-+
X48X48
A B
F3
30 A. CIR. BR.
F3
30 A. CIR. BR.
1 2
F1
FUSE, 150 A.
F1
FUSE, 150 A.
12
X28X28
A
B
X29X29
A
B
X31X31
A B
X53X53
1
2
3
4
M
M1
MOTOR, WHEEL DRIVE
M
M1
MOTOR, WHEEL DRIVE
-+
PANEL BONDING
X1
PANEL BONDING
X1
21
X32X32
A B
MM
- +
S6
RECYCLE STOP SWITCH
S6
RECYCLE STOP SWITCH
12
X26X26
A
B
X38X38
1 2 3 4
J2J2
1
2
3
4
5
6
8
9
10
11
12
7
X45X45
A B
revised 4/08
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