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CoolWave 2
Nordson CoolWave 2 User Manual
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CoolW
ave
r
2
410 UV Curing System
Customer Product Manual
Part 1089210A04
Issued 06/10
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
T
o order parts call 866-885-1212.
For technical support call 800-524-1322.
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
10
Regulations and Approvals
10
Personal Safety
11
Ultraviolet Radiation
11
First Aid
13
Microwave Radiation
13
Ozone
14
High Temperatures
15
High Voltage
15
Mercury Bulbs (Lamps)
15
UV-Curable Inks and Products
16
Fire Safety
16
Action in the Event of a Malfunction
16
Safety Precautions While Servicing
17
Control System Cleaning
17
High Voltage Connections
17
Cabinet Cooling
17
Disposal
17
Moving and Storage
18
Safety Symbols
18
Description
19
Introduction
19
What Is UV Curing
19
The UV Curing System
19
How Does It Work
19
System Components
20
Reflectors
22
Installation
23
Introduction
23
Inspection and Packaging
23
Power Supply Installation
23
Mounting Guidelines
23
Power Supply Electrical Connections
25
Power Connections
25
Power Supply Balancing
26
Network Connections
28
Remote I/O Inputs and Outputs
28
Machine Stop Interlock
30
Remote Power Level Control
30
Idle Mode
31
Remote Standby and Lamp on
31
Rapid Cycle Using Idle Mode
32
Devicenet Installation
32
Chassis Isolation
32
BUS Power
32
Hardware Specifications
33
Software Specifications
33
Lamphead Installation
33
Mounting Guidelines
33
Light Shielding
33
Internal Blower
34
External Blowers − Cooling Air
34
Cooling Exhaust Air − Lamphead/Chamber Cooling Air Removal
34
Monitoring Static Pressure
37
Top/Front Pressure Port
37
Bottom Pressure Port
37
Switching Pressure Ports
38
Lamphead Cable Connections
39
RF Detector Installation
40
Power Supply Configuration
41
Operation
45
Introduction
45
Display and Controls
45
Additional Functions
47
Temperature
47
Light Detector
47
Starter Bulb Test
47
Panel Lock
47
Display Messages
48
Fault Messages
48
Resetting Faults
49
Startup
50
Locally Operated Units
50
Remotely Operated Units
52
Shutdown
53
Maintenance
55
Power Supply Maintenance and Repair
55
Maintenance Schedule
55
Power Supply Repair Procedures
55
Preparation
55
Fuses
56
Power Supply Cooling Fan Cleaning
57
Lamphead Maintenance and Repair
58
Lamphead Repair Procedures
59
Preparation
59
Bulb Replacement
59
Reflector Replacement
60
Internal Blower Lamphead Cover Removal
63
Internal Blower Lamphead Cover Replacement
64
Internal Lamphead Component Replacement
65
Preparation
65
Light Detector Board
66
Starter Bulb Replacement
67
Magnetron Replacement
67
Troubleshooting
71
System Software Versions
71
General Troubleshooting
71
Fault Message Troubleshooting
72
Bulb Troubleshooting
76
Curing Process Troubleshooting
76
General Lamphead Troubleshooting
77
Parts
79
Introduction
79
Using the Illustrated Parts List
79
CW-2 Power Supplies
80
Repair Parts
80
CW-2 Lampheads
82
System Cables
84
RF Detector
85
External Blowers
85
Reflector Conversion Kits
85
Accessories
85
Specifications
87
Power Supply
87
Light Output Settings
88
Master/Remote Power Setting Examples
88
Lamphead
89
Bulb
89
System Schematics
89
UV Glossary
92
Devicenet Specifications
100
Introduction
100
Definitions
100
Reference Documents
100
Governing Body
100
System Operation
101
MAC ID / Baud Rate Configuration
101
LED Operation
102
Devicenet Interface
103
Overview
103
Configuration
103
Initialization
103
Group 2 Only Slave Operation
103
Certification
103
Identity Object (01HEX − 1 Instance)
104
Class Attributes (Instance 0)
104
Instance Attributes (Instance 1)
104
Common Services
104
Message Router Object (02HEX − 1 Instance)
104
Devicenet Object (03HEX − 1 Instance)
105
Class Attributes (Instance 0)
105
Instance Attributes (Instance 1)
105
Common Services
105
Assembly Object (04HEX - 2 Instances)
106
Class Attributes (Instance 0)
106
Instance Attributes (Instances 100 and 112)
106
Common Services
109
Connection Object (05HEX − 2 Instances)
110
Class Attributes (Instance 0)
110
Instance Attributes (Instances 1 − 2)
110
Common Services
111
S−Device Supervisor Object (30HEX − 1 Instance)
111
Class Attributes (Instance 0)
111
Instance Attributes (Instance 1)
111
Exception Detail Alarm / Warning
111
Lamp Object (64HEX − 16 Instances)
114
Class Attributes (Instance 0)
114
Instance Attributes (Instances 1−15)
115
Common Services
115
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Nordson CoolWave 2 Specifications
General
Brand
Nordson
Model
CoolWave 2
Category
Laboratory Equipment
Language
English
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