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Nordson CoolWave 2 User Manual

Nordson CoolWave 2
117 pages
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CoolWaver 2
410 UV Curing System
Customer Product Manual
Part 1089210A04
Issued 06/10
NORDSON CORPORATION AMHERST, OHIO USA
To order parts call 866-885-1212.
For technical support call 800-524-1322.
Check http://emanuals.nordson.com/finishing for the latest version.
This document is subject to change without notice.

Table of Contents

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Nordson CoolWave 2 Specifications

General IconGeneral
BrandNordson
ModelCoolWave 2
CategoryLaboratory Equipment
LanguageEnglish

Summary

Section 1 Safety

Introduction to Safety

General safety instructions and equipment accessibility requirements.

Qualified Personnel Requirements

Ensuring personnel operating and servicing equipment are qualified.

Intended Use and Restrictions

Specifies intended applications and restrictions for UV equipment.

Personal Safety Precautions

Instructions to prevent injury during operation and servicing.

Ultraviolet Radiation Hazards

Warning about harmful UV light and the need for guarding.

High Voltage Safety Precautions

Details hazards of high voltage operation and safety measures.

Mercury Bulbs Handling and Disposal

Information on mercury toxicity and handling/disposal precautions.

Action in Event of Malfunction

Steps to take when a system malfunctions.

Safety Precautions During Servicing

Warnings and precautions for electricians during servicing.

High Voltage Connections Checks

Checks for high-voltage connections and security.

Section 2 Description

System Components

Lists and describes major components of the UV curing system.

Section 3 Installation

Power Supply Installation and Mounting

Guidelines and precautions for mounting the power supply unit.

Power Supply Electrical Connections

Details on wiring the power supply input according to codes.

Remote I/O Inputs and Outputs

Describes remote inputs and outputs for system control.

Machine Stop Interlock Configuration

Configuration of the machine stop interlock feature.

DeviceNet Installation Details

Covers DeviceNet installation, chassis isolation, and bus power.

Lamphead Installation and Mounting

Guidelines and dimensions for lamphead installation.

Light Shielding Requirements

Requirements for shielding UV light during installation.

Lamphead Cable Connections

Instructions for connecting the unicable between power supply and lamphead.

RF Detector Installation

Guidelines for installing the RF detector for leakage monitoring.

Power Supply Configuration

Steps to configure the power supply settings using the front panel.

Section 4 Operation

Display and Controls Overview

Identifies and explains the front panel displays and controls.

Fault Messages and Troubleshooting

Lists and explains fault messages and their causes.

Section 5 Maintenance

General Maintenance Guidelines

General guidelines for establishing a maintenance schedule.

Power Supply Maintenance and Repair

Recommended maintenance tasks for the power supply.

Fuse Identification and Replacement

Identification and replacement of fuses in the power supply.

Lamphead Maintenance and Repair

Maintenance guidelines for lamphead components.

Bulb Replacement Procedure

Detailed procedure for replacing the UV bulb.

Reflector Replacement Procedure

Procedure for replacing lamphead reflectors.

Internal Lamphead Component Replacement

Overview of replacing internal lamphead components.

Magnetron Replacement Procedure

Procedure for replacing magnetrons in the lamphead.

Section 6 Troubleshooting

General Troubleshooting Guidance

Guidance on using charts to troubleshoot system issues.

Fault Message Troubleshooting

Troubleshooting based on specific fault messages.

Bulb Troubleshooting

Troubleshooting common problems related to UV bulbs.

Curing Process Troubleshooting

Troubleshooting issues with the material curing process.

General Lamphead Troubleshooting

Common troubleshooting steps for lamphead issues.

Section 8 Specifications

Power Supply Specifications

Lists standard and enclosure mounted power supply specifications.

Section 10 DeviceNet Specifications