To Next PageTo Next PageWhy does the Nordson Music Mixer experience a CAN receive buffer overflow?
A CAN receive buffer overflow in the Nordson Music Mixer occurs when the host CAN interface receives too much data and cannot process it quickly enough.
Why does the Nordson Music Mixer show a message timeout?
A message timeout on the Nordson Music Mixer happens when a remote CAN device does not respond to a direct response in the allotted time.
General| Brand | Nordson |
|---|---|
| Model | iControl |
| Category | Recording Equipment |
| Language | English |
Read and follow safety instructions. Warnings, cautions, and instructions are included.
Equipment owners ensure qualified personnel install, operate, and service equipment.
Use equipment as described in documentation. Misuse may cause injury or damage.
Follow instructions to prevent injury. Ensure guards and interlocks are intact. Relieve pressure before servicing.
Avoid fire or explosion. Do not use open flames near flammable materials. Ensure adequate ventilation.
Proper grounding protects against shock and ESD. Check resistance. Connect conductive objects to ground.
Shut off system immediately. Disconnect power, relieve pressure, and correct malfunction.
Table 1-1 lists safety labels. Figure 1-1 shows label locations. Labels help safe operation.
Manuals cover iControl console and hardware for specific spray guns. Manuals are organized by type.
Describes master console hardware: operator interface, PC, I/O board, gun cards, power supply, etc.
Details optional hardware: In/Out Positioners, Reciprocators, and 2nd Booth Option.
iControl software provides a graphical user interface for configuration and control via touch screen and rotary dial.
Explains Ready, Bypass, and Lockout positions of the keyswitch for safe operation.
CAN network handles console communications. Ethernet network handles remote device communications.
Console has interface board with optically isolated digital inputs for zone, part ID, encoder, and interlock.
System provides digital input for conveyor motion encoder. Encoder can be mechanical or optical.
Cards provide electrostatic controls for two guns, monitor current feedback, and display process feedback.
Controls air flow for powder pumps, providing consistent flow. Modules provide closed-loop control.
Details general specifications like air pressures, electrical requirements, environmental operating conditions, and hazardous location ratings.
Compressed air must be clean and dry. Recommends specific filter systems and dryer capabilities.
Caution regarding static electricity when cleaning plastic surfaces. Intended for ambient temperatures 0C to 40C.
Lists FM approval for US/Canada and ratings for hazardous/normal usage areas.
Specifies CompactFlash card requirements, validated devices, and incompatible devices.
Provides basic installation info. Varies by customer application. Refer to Section 7 for diagrams.
Master and slave consoles communicate via CAN network. Cable installation in separate conduit.
Describes setting CAN network terminator dipswitch and console address dipswitches on the backplane.
Dipswitches set gun air flow triggering, console address, and module address for iFlow modules.
Console and junction box grounds must connect to earth ground. Use provided ESD ground cables.
Proper grounding protects operators and equipment from shock and ESD. Explains PE and electrostatic grounding.
Describes best practices for ESD protection using ground braids, star grounding, and grounding kits.
Explains how iControl communicates with remote Ethernet devices using Ethernet network.
Connects automatic gun cables to receptacles on the rear panel of the iControl console.
Details supply air requirements and gun/pump air connections.
Procedure for calibrating the touch screen. System starts calibration automatically if new card installed.
iControl systems can be upgraded by adding guns, slave consoles, purge modules, or new program flash cards.
How to add guns to existing consoles by ordering and installing parts.
Increases system capacity. Connects power, network cable, sets addresses, and connects air/gun cables.
Table 4-1 lists error codes and messages with descriptions and page references.
Table 4-2 lists CAN network messages, causes, and corrections.
Diagnose gun control card issues using fault codes, messages, and LEDs.
Notes on checking iFlow module output with verification kit. Caution on handling the kit.
Procedure to re-zero iFlow modules if air flow is indicated when gun is not triggered.
Table 4-5 lists iFlow module fault codes F1-F7 and their corrections.
Troubleshoots Ethernet network problems using fault messages and tables. Covers multiple/single node faults.
Diagnose in/out positioner or reciprocator problems using alarm screen messages and this table.
Diagnose reciprocator problems using alarm screen messages and this table.
Table 4-12 guides troubleshooting of photoeye, encoder, and interlock circuits using I/O board LEDs.
Explains touch screen calibration. Normal Calibration and Problems During Calibration sections.
If touch fails, replace iControl PC. Temporary fix using a mouse.
If screen fails, replace iControl PC. Temporary fix using external monitor.
Troubleshoots issues where rotary knob does not change data field values. Check wiring or replace keypad.
Flow module repair is limited to valve cleaning or replacement. Caution regarding ESD.
Explains how to remove and install gun control cards. Warnings about powered cards and ESD.
Instructions for replacing the iControl PC, including using kits and handling Compact Flash memory.
Contact Nordson Support or representative to order parts. Provides support center contact information.
Lists part numbers for Master and Slave iControl consoles based on gun count and features.
Table lists replaceable parts for consoles, including screws, modules, regulators, connectors, and seals.
Lists parts for the digital airflow control module, including solenoids and valves.
Lists various junction boxes, interface boxes, and control panels for different system configurations.
Lists various photocells, sensors, and controllers with part numbers.
Lists kits for software and memory replacements for iControl.
Provides an overview of the iControl system diagram.
Diagram showing wiring connections for the iControl console.
Diagram showing pneumatic connections for the iControl console.
Diagram for the Photoeye Junction Box.
Diagram illustrating Ethernet network connections.
