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Nordson iControl User Manual
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iControl
r
Standard Console
Hardware Manual
Customer Product Manual
Part 1
105779-04
Issued 09/14
NORDSON CORPORA
TION
AMHERST
, OHIO
USA
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
2
Table of Contents
Default Chapter
3
Table of Contents
3
Safety
9
Introduction
9
Qualified Personnel
9
Intended Use
9
Regulations and Approvals
9
Personal Safety
10
Fire Safety
10
Grounding
11
Action in the Event of a Malfunction
11
Disposal
11
Safety Labels
12
Overview
13
Icontrol System Manuals
13
Console and System Hardware and Software
14
Options
14
Operator Interface
16
Interlock Keyswitch Functions
16
CAN and Ethernet Networks
17
Digital Inputs
17
Encoder
17
Gun Control Cards
18
Iflow Digital Flow Modules
18
Specifications
19
General
19
Air Quality
20
Special Conditions for Safe Use
20
Approvals
20
Approved Program and User Data Cards
21
Installation
23
Introduction
23
CAN Network Connections
23
Console CAN Network Address and Termination Settings
24
Iflow Module Dipswitch Settings
25
Power, Ground, and Relay Connections
26
Icontrol Console Power Cable Connections
27
Conveyor Interlock and Remote Lockout Relay Connections
28
Grounding
29
PE (Protective Earth) Grounding
29
Electrostatic Grounding
29
Gun Current Path
30
ESD Ground Procedures and Equipment
31
Encoder, Photoeye, and Scanner Connections
31
25-Conductor Cable Connections
32
Switching Inputs to Sourcing
33
Conveyor Encoder Connections
33
Photoeye Connections
33
Junction Box and Control Panel Power Requirements
33
Scanner Cable Connections
34
Discrete Scanner Connections
34
Analog Scanner Connections
35
Customer-Supplied Part ID System Connections
36
Ethernet Network Connections
37
Icontrol Console to Network Interface Box
38
Ethernet Switch to Ethernet Devices
38
MAC Addresses
38
Connecting Termination Modules to Ethernet Cables
39
Ethernet Termination Standards
41
Gun Cable Connections
42
Odd Number of Guns
42
Pneumatic Connections
43
Supply Air Requirements
43
Gun and Pump Air Connections
43
Program and User Data Cards
44
Touch Screen Calibration
45
System Upgrades
46
Adding Guns to Existing Icontrol Console
46
Requirements to Add One Gun
47
Procedure
47
Adding a Slave Console to an Existing System
49
Installing Optional Nozzle Purge Kits
49
Troubleshooting
51
Error Codes and Alarm Messages
51
CAN Network Errors
57
Gun Card Troubleshooting
58
Gun Card Error Codes and Fault Codes
58
Gun Card Leds
60
Iflow Module Troubleshooting
62
Re-Zero Procedure
62
Iflow Module Error Codes and Fault Codes
63
Remote I/O (Ethernet) Network Troubleshooting
65
In/Out Positioner Troubleshooting
68
In/Out Positioner Error Code Troubleshooting
68
Other In/Out Positioner Troubleshooting
71
Reciprocator Troubleshooting
75
Reciprocator Error Code Troubleshooting
75
Other Reciprocator Troubleshooting
78
Other Fault Messages and Conditions
81
Photoeye, Encoder, and Interlock Troubleshooting
82
Remote Node (Fieldbus Controller/Coupler) Troubleshooting
83
Fieldbus Status
83
Node Status
84
Voltage Leds
84
I/O Errors
85
Touch Screen Troubleshooting
86
Touch Screen Calibration
86
Normal Calibration
86
Problems During Calibration
86
Calibration with a Mouse
86
No Touch Screen Display
87
Touch Screen Failure
88
Screens Display, but Touch Function Does Not Work
88
No Display
88
Rotary Knob Troubleshooting
89
Testing Ethernet Cables
90
Local Test − Patch Cables
90
Remote Test − Cable Run
90
Repair
91
Flow Module Repair
92
Proportional Valve Cleaning
92
Proportional Valve Replacement
94
Gun Air Solenoid Valve Replacement
94
Gun Control Card Removal/Installation
94
Replacing a Gun Control Card
94
Adding Guns
95
Replacing a Card
95
Icontrol PC Replacement
96
Ribbon Cable Connections
97
Parts
99
Introduction
99
Consoles
101
Console Parts
102
Control Relays and Fuses
110
Flow Module Parts
111
Options
111
Adapter Cables for Versa-Spray and Tribomatic Spray Guns
111
CAN Cable
111
Junction Boxes, Extension Boxes, and Control Panels
112
Ethernet Components
112
Nozzle Purge Kits
112
Miscellaneous Kits
112
Recommended Air Filter for Use with Icontrol Systems
112
Conveyor Encoder
113
Photocells and Scanners
113
Photocell and Scanner Cables
113
Software Replacement Kits
114
Declaration of Conformity
118
Other manuals for Nordson iControl
Customer Product Manual
32 pages
Instruction Sheet
6 pages
5
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Nordson iControl Specifications
General
Brand
Nordson
Model
iControl
Category
Recording Equipment
Language
English
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