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Nordson iControl Series User Manual
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iControl
r
Operator Interface
Configuration, Preset Setup, Operation
Customer Product Manual
Part 1056418-07
Issued 9/19
NORDSON CORPORA
TION
•
AMHERST
, OHIO
•
USA
C
APPROVED
US
FM
For parts and technical support, call the Industrial Coating
Systems Customer Support Center at (800) 433-9319 or
contact your local Nordson representative.
This document is subject to change without notice.
Check http://emanuals.nordson.com for the latest version.
2
Table of Contents
Table of Contents
3
Introduction
11
Icontrol Systems
11
Operator Controls
12
Common Interface Objects and Buttons
13
Help
14
Security System
15
Contents
15
Introduction
15
Logging in
16
Logging out
17
Security Configuration
17
Creating a User
18
Editing a User
18
Setting the Automatic Log out Timer
18
Viewing the Security Log
19
Security Levels and Access Rights
19
Section 3 Standard System Configuration
21
Standard System Configuration
21
Contents
21
Configuration Flowchart
22
System Configuration Screen
23
Units Configuration
24
Guns/Input Card Configuration
24
Screen Functions Overview
24
Default Gun Type
25
Flow Air Upper Limit
25
HDLV Pump Controller Version
25
Number of Guns Per Console
25
Spectrum HD
25
Digital Input Card Select
26
Manual Mode Lockout
26
Smart Flow Mode Enable
26
System Restart
27
Zone Configuration
28
Zone Overview
28
Digital Zone Triggering
29
Analog Zone Triggering
30
Configuring Zone Filters
31
Analog Zone Configuration
32
Digital Zone Configuration
32
Configuring the Auto-Zero Function
33
Using Zone Inputs for Direct Triggering
33
Manual Trigger Lockout
34
Encoded Flagging
35
Straight Flagging
35
Flag Filter
36
Clock Option
37
Encoder Configuration
37
Encoder Pulse Configuration
37
Entering a Known Resolution
38
Fine-Tuning Encoder Resolution
40
Length of Booth
41
Pickoff Configuration
41
Pickoffs
41
Shift Register Reset
42
Triggering Rules
42
Standard Gun Purge Configuration
44
Versa-Spray Nozzle Purge Configuration
44
Evacuation Purge Configuration
47
Soft Start Configuration
48
Prodigy/Encore HD Gun Purge Configuration
49
Prodigy HDLV Pump Calibration
50
Data Backup
51
Software and Firmware Versions
52
Program Shutdown
53
Trace
53
Desktop Utilities
54
Touch Screen Calibration
55
Section 4 Ethernet and Gun Mover Configuration
57
Reciprocator Configuration
57
Operating Mode Buttons and Locks
57
Nordson Service Settings
57
Introduction
58
System Configuration Screen
58
Ethernet Network Configuration
59
Network Status Functions
59
Host Configuration
60
Node Configuration
61
Icontrol Version 3 and above Procedure
61
Icontrol Versions below 3.0
61
Positioner Configuration
64
Actual Position
65
Setting Encoder Resolution
65
Setting Zero and Home Positions
66
Standard Positioner Configuration Settings
66
Application-Specific Positioner Configuration Settings
68
Positioning Guns on Horizontal Positioners
68
Positioning Guns on Vertical Positioners
68
Move Settings
70
Normal Default Move Example
72
Lancing Default Moves Example
73
Encoder Resolution and Maximum Speed
75
Operating Mode Buttons and Locks
75
Accel/Decel Time
76
Turn-Around Offset
76
Standard Reciprocator Configuration Settings
77
Application-Specific Reciprocator Settings
78
Operation Mode Settings
78
Reciprocator Speed Settings
78
Fixed Mode
79
Oscillator Mode
80
Variable Modes
80
Air Flow Percent Adjust Control
82
Analog Scanner Configuration
84
Analog Scanner Enable
84
Single In/Out Positioner Scanner Configuration
85
Dual In/Out Scanner Configuration
86
Vertical Scanner Configuration
86
Vertical Offset (Reciprocators Only)
87
Setting the Zero Offset Override
88
Section 5 Spray Gun Preset Settings
89
Contents
89
Introduction
89
Spray Gun Preset Settings
89
Spray Gun Preset Screens
90
Spray Gun Control Screen
90
Spray Gun Preset Table Screen
91
Preset Number and Name
92
Air Flow Settings for Venturi Pumps
93
Pressure to Flow Conversion Tables
94
Smart Flow Settings for Venturi Pumps
95
Smart Flow Tables
95
Smart Flow Settings − Metric Units
97
Smart Flow Settings − English Units
98
Prodigy/Encore HD Air Flow Settings
99
Electrostatic Settings
100
Setting Kv
101
Setting AFC
101
Select Charge Mode
101
Lead and Lag Settings
103
Perfect Pickoff Example
104
Extended Spray Example
104
Restricted Spray Example
105
Extended-Restricted Spray Example
105
Zone Assignment
106
Using Zones to Prevent Triggering
106
Copy All: Gun Control Screen
107
Copy All: Preset Table Screen
107
Copy Selected: Gun Control Screens
108
Contents
109
Introduction
109
Copying Preset Settings
111
Saving Preset Settings
111
Reset to Defaults
111
Positioner Preset Settings
109
Using Preset Settings
112
Fixed Positioning
112
Variable Positioning − Contouring
113
Variable Positioning − Lancing and Contouring
114
Variable Positioning − Lancing into Deep Recesses
115
Section 7 Reciprocator Preset Settings
117
Contents
117
Introduction
117
Reciprocator Preset Screens
117
Copying Preset Settings
118
Saving Preset Settings
118
Reset to Defaults
118
Reciprocator Preset Settings
117
Fixed Mode Settings
119
Variable Mode Settings
121
Reciprocator Preset Percent-Adjust Settings
122
Section 8 Operation
123
Contents
123
Operation
123
Screen Icons
124
System Startup
125
Using the Console Keyswitch
125
Lockout
125
Main Screen Operating Functions
126
Global Mode Controls
127
Spray Gun Global Control − Manual Spray Control
127
Part ID Control
128
Part ID Modes
128
Batch Coating
128
Purge Controls
129
Versa-Spray Manual Purge Controls
129
Prodigy/Encore HD Purge Controls
129
Percent Adjust Functions
131
Percent Adjust Additive Effects
131
Global Percent Adjust
131
Conveyor Speed Percent Adjust
132
Spray Gun Controls
133
Copying Changes to Presets
133
Trigger Mode and Manual Triggering
133
Turning Individual Guns on and off
134
Positioner Controls
135
Positioner Operating Modes
135
Control Screen Indicators and Functions
135
Positioner Homing and Startup Sequence
136
Reciprocator Controls
137
Reciprocator Operating Modes
137
Control Screen Indicators and Functions
137
Default and Preset Setting Adjustments
138
Reciprocator Lap Calculator
139
Section 9 Monitoring Operation
143
Contents
143
Monitoring Operation
143
Gun Monitoring
144
Gun Buttons
144
Global Status Screen
144
Global Hourmeter
146
Single Gun Status
147
Gun Hourmeter
147
Input Status
148
Part ID
148
Color Change Monitoring
149
Alarms
150
Fault Codes
150
Alarm Screen
150
Alarm Log
151
Network Status
153
Ethernet Node Status
153
Node Status Codes
154
Node Error Codes
155
CAN Network Status
155
CAN Network Errors
156
Configuration and Preset Records
157
4
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Nordson iControl Series Specifications
General
Brand
Nordson
Model
iControl Series
Category
Recording Equipment
Language
English
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