Omnitracs MCP110

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Routing and Protecting Cables General Wiring and Installation Guidelines

3-14 80-JB400-1 Rev. D

MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION

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Default Chapter3
- Table of Contents3
Important Safety Information9
- Safety Definitions9
- Safety Advice9
How the MCP110 Works MCP110 Overview12
- Why MCP110 Makes Companies more Efficient12
- MCP110 Component Description13
- CDMA Wireless Network14
- GPS Network14
- MCP110 Mobile Components15
Component Overview17
- Wireless Interface Box 110 (WIB110)19
- Display Interface Unit 110 (DIU110)19
- Mobile Application Server 110 (MAS110)20
- Backup Battery20
- Optional Parts21
  - Wib20021
  - Diu20021
- Optional Accessories/Applications for the MCP11021
General Wiring and Installation Guidelines23
- Making Electrical Connections24
- Proper Grounding32
- General Installation Guidelines33
- Routing and Protecting Cables33
Installation Planning37
- Installation Guidelines38
  - Safety, Reliability, and Accessibility38
- Typical Installation Sequence38
- Typical Installation Locations for MCP110 Components39
- Tools and Supplies Recommended for Installations47
  - Omnitracs Approved Sealants47
Mobile Application Server 110 (MAS110) Installation50
- General Installation Guidelines50
- Installing the Backup Battery into the MAS11050
- Installing the MAS11051
  - Selecting a Mounting Location51
  - Securing the MAS11052
- Installing the Power Cable53
- Grounding Guidelines54
- Installing the Accessory Cable55
  - Cable Run56
  - Connecting Cables to the MAS11056
Wireless Interface Box 110 (WIB110) Antenna Installation57
- General Installation Guidelines58
- WIB Antenna View-Of-Sky Requirements58
- Installation of WIB Mount59
- Routing the WIB Cable61
- Connecting the Antenna Cable to the MAS11061
Display Interface Unit 110 (DIU110) Installation63
- General Installation Guidelines64
  - Selecting a Mounting Location64
- Installing the Display Holster and Display67
  - Display Cable Routing67
- Connecting the Display Cable to the DIU11068
- Inserting the DIU110 into the Holster69
- Connecting the Display Cable to the MAS11069
Text-To-Speech (TTS) Installation71
- General Installation Guidelines72
- Selecting a Speaker72
  - Speaker Requirements72
  - Choosing a Speaker72
- Option 1-Connecting to an Existing or Shared Speaker73
  - Connecting Speaker Switch Cable to Accessory Cable74
- Option 2-Connecting to a Dedicated 8-Ohm Speaker76
Vehicle Data Bus Connections77
- Vehicle Data Source Overview78
- Vehicle Data Source Selection79
- Guidelines for Connecting to the J1939 Data Bus79
- Selection79
- J1939 Pre-Installation Check out80
- Option 1-Connecting J1939 Using the Repeater Cable81
- Option 2-Connecting J1939 Without Using the Repeater Cable84
  - Making the Connection85
- Connecting J1708 /J158786
- Verifying Data Source Connectivity88
System Verification91
- What Is Basic MCP110 System Verification92
- Flowchart-Basic MCP110 System Verification96
- Basic MCP110 System Verification Procedure98
- MCP System Screens102
- Omnitracs MCP110 System Verification Form106
Performance Monitoring System Verification109
- Performance Monitoring System Overview110
- Performance Monitoring System Verification110
  - Input Screen Example111
  - Understanding Performance Monitoring Faults111
- Other Performance Monitoring System Display Screens114
- Special Alert Display Messages120
  - Warning Messages120
- Power Take-Off (PTO) Overview120
  - PTOP (Power Take-Off Pump)/Ptoc (Power Take-Off Compressor)121
- PTO Data Input Verification Procedure122
Vehicle Maintenance System Verification123
- Vehicle Maintenance Overview124
  - Feature Requirements124
- Connecting the J1939 Wires124
- Vehicle Maintenance System Verification125
Critical Event Reporting System Verification127
- CER Overview128
- CER System Verification129
  - Identify Configuration and Available CER Features129
  - Test System by Manually Reporting an Event133
Trailer Management System Installation135
- Trailer Management System Overview136
  - Hardware Requirements136
- Trailer Management System Wiring for the Truck136
  - Fuse Kit Installation136
- Trailer Management System Verification137
Wired Panic Button Installation143
- Wired Panic Button Overview143
- Installing the Panic Button144
- Installation Verification146
  - Automated Panic Button Test System Dial-In Procedure146
Wireless Panic Button Installation147
- Overview147
- Wireless Panic Button Kit148
  - Additional Wireless Panic Button Accessories149
- Tools and Supplies Needed for Installation149
- Using the Remote Transmitter150
- Wireless Panic Button Receiver Installation151
- Antenna Installation154
- Installation Verification for the Wireless Panic Button156
- Wireless Panic Button Battery157
  - Wireless Panic Button Battery Replacement158
In-Cab Scanner Installation161
- Installation Guidelines162
- Mounting the Scanner162
  - Scanner Mounting Option (Without the Holster)162
  - Holster Mounting Option163
- Installing the Scanner163
- Calibrating the Scanner163
- Scanner163
- Sending a Scan164
- Cleaning the Scanner165
- Return Material Authorization (RMA) Process for Scanners165
- Scanner165
- BCS Solutions Scanner Parts List166
Appendix A Wiring Diagrams and Charts168
- MCP110 Electrical Diagram168
- MCP110 Wiring Diagram169
- Power Cable Connector Pin Callouts170
- Wireless Interface Box (WIB110) Cable Connector Pin Callouts171
- Primary Accessory Cable Connector Pin Callouts172
- MCP100 to MCP200 Accessory Adapter Cable173
- Display Interface Unit 110 (DIU110) Cable Connector Pin Callouts174
- Six-Pin Data Link Connector Pin Callouts175
- Nine-Pin Data Link Connector Pin Callouts176
- Radio Connector Pin Callouts177
- CAN Repeater Cable Pin Callouts178
- Speaker Switch Cable179
Appendix B Environmental and Power Requirements181
- MCP110 Environmental and Power Requirements182
Appendix C Standard RMA Procedure183
Appendix D Upgrading the MCP110 Using USB Memory Sticks185
- Checking the Software Versions Installed186
- Upgrading Only the MAS110 Software186
- Upgrading the MAS os and MAS Software187
Appendix E Preventive Maintenance Inspection192
- How Often Should Inspections be Performed192
- Inspecting the Mobile Application Server 110 (MAS110192
- Inspecting the Display Interface Unit 110 (DIU110194
- Inspecting the Antennas196
- Verifying Trailer Management System Connections197
Appendix F Component and Document Information201
- Dcns for Documents Referenced in this Guide202
- MCP110 System Component Mcns Referenced in this Guide202
- Mcns for Sealants and Lubricants Referenced in this Guide206
- MCN for Other Items206
Appendix G Glossary207

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