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Omron LD Platform

Omron LD Platform
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I611-E-02
LD Platform
User’s Guide

Table of Contents

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Omron LD Platform Specifications

General IconGeneral
CommunicationWi-Fi, Ethernet
TypeAutonomous Mobile Robot
NavigationLaser-based SLAM
Safety FeaturesObstacle Detection, Emergency Stop
SafetyComplies with ISO 3691-4
ChargingAutomatic charging

Summary

Introduction to the LD Platform

Product Description

Overview of the LD Platform OEM's capabilities, design, and components.

Safety Guidelines

Safety Alert Notations

Explains six levels of alert notation used in manuals for safety information.

Emergency and Abnormal Situations

Provides guidance on actions to take during emergencies, including E-Stop and brake release.

User Responsibilities

Outlines end-user duties for safe operation, environment, training, and maintenance.

General Hazards

Lists general safety precautions like avoiding riding on the platform and respecting weight limits.

Falling Hazards

Warns about risks of driving off ledges or stairs and requires physical barriers.

Electrical Hazards

Details electrical safety precautions related to docking stations and batteries.

Pinch Hazard

Warns about pinch hazards from strong magnets holding the platform skins.

Magnetic Field Hazards

Warns medical implant wearers about magnetic fields from platform skins.

Qualification of Personnel

Specifies requirements for personnel working with the AIV, including training and knowledge.

Safety Scanning Laser Emergency Stop

Explains how the laser triggers an emergency stop for obstacles.

Battery Safety

Provides guidelines for safe battery storage, handling, and fire response.

Setup Procedures

Battery Safety Information

Details initial battery charging and handling requirements.

Safety Precautions

Lists safety guidelines for battery storage and handling.

Unpacking the Platform

Step-by-step instructions for unpacking the platform from its crate.

Installing the Battery

Guides on how to install the battery into the platform.

Installing the Docking Station

Provides instructions and methods for mounting the docking station.

Wall Bracket Mount

Details how to attach the docking station mounting bracket to a wall.

Floor Mounting Options

Describes floor-mounting methods for the docking station.

Platform Configuration

Settings and Configuration

Overview of platform configuration, including network settings.

Setting Up Wireless Ethernet

Guides on configuring wireless Ethernet settings for the AIV.

Mapping

Explains using MobilePlanner to create and deploy maps for autonomous navigation.

Payload Structures

Center of Gravity Guidelines

Discusses optimal placement of payload center of gravity for stability.

Connectivity Details

Maintenance Ethernet Connection

Details the wired Ethernet connection for platform access.

User Interface Connections

Pin definitions for User Interface connector for brake release, ON, OFF, and E-Stop.

Operation Guide

Operating Environment

Specifies intended operating environments and risks.

Autonomous Operation Overview

Explains how the AIV operates autonomously using maps and sensors.

MobilePlanner Configuration

Discusses MobilePlanner's role in configuring high-level operating characteristics.

Power and Charging

Details how to check battery state and automatic charging.

Battery Indicators and Controls

Explains the meaning of battery LEDs and the SHOW LEVEL button.

Docking Station Functionality

Describes the docking station's role in manual and automated battery charging.

Autonomous Charging Process

Explains the AIV's autonomous charging sequence at the docking station.

Manual Battery Charging

Instructions for manually charging the battery while it's inside the platform.

Battery Balancing Methods

Explains three methods for managing battery cell balancing.

Battery Balancing Strategies

Details strategies like DockUntilDoneCharging and battery swapping for balancing.

Operator Panel

Describes the Operator Panel's screen, E-Stop, ON/OFF, and keyswitch.

E-Stop Button Functionality

Details the E-Stop button's function to disable motors and how to reset it.

Obstacle Detected Indicators

Yellow blinking light discs and beacon indicate object in safety zone.

E-Stop Indicator Status

Red blinking light discs and beacon indicate E-Stop condition.

Sensors

Describes the navigation laser's range, field of view, and limitations.

Safety Scanning Laser Operation

Describes the navigation laser's range, field of view, and limitations.

Startup

Step-by-step guide for powering on and starting the platform.

Platform Startup Procedure

Step-by-step guide for powering on and starting the platform.

Joystick Operation for Mapping

How to use the joystick for manual driving and creating map scans.

Maintenance Procedures

Safety Aspects During Maintenance

Dangers related to power, voltage, and interlocks during maintenance.

Electrical Hazards During Maintenance

Dangers related to power, voltage, and interlocks during maintenance.

Pinch Hazard During Maintenance

Warns about pinch hazards from magnets on platform skins.

Magnetic Field Hazards During Maintenance

Warns medical implant wearers about magnetic fields from platform skins.

Docking Funnel Magnetic Field Warning

Warns about magnetic fields near the docking funnel during maintenance.

Lifting the Platform Safely

Identifies correct locations for lifting the platform by hand.

Safe Front Lifting Points

Identifies correct locations for lifting the platform by hand.

Safe Rear Lifting Area

Identifies the correct location for lifting the platform from the rear.

Safety Inspection Procedures

Outlines weekly checks for flashing lights, light discs, and buzzers.

Warning Device Inspections

Outlines weekly checks for flashing lights, light discs, and buzzers.

Cleaning Procedures

Provides a table summarizing cleaning procedures for contacts, tires, and lasers.

Platform Cleaning Schedule

Provides a table summarizing cleaning procedures for contacts, tires, and lasers.

Maintaining and Replacing Batteries

Covers inspecting, storing, and charging batteries.

Docking Station Contact Maintenance

Guidance on cleaning docking station contacts.

Battery Maintenance and Storage

Covers inspecting, storing, and charging batteries.

Replacing the Battery

Step-by-step guide for removing the battery from the platform.

Battery Removal Procedure

Step-by-step guide for removing the battery from the platform.

Battery Installation Procedure

Step-by-step guide for installing a new battery into the platform.

LD Platform Core Replacement

Steps to remove the battery door skin, disconnect cables, and remove the core bracket.

LD Platform Core Reinstallation

Steps for installing the new core, reconnecting cables, and reassembling.

E-Stop and Safety Laser Commissioning

Verifies E-Stop button functionality and brake activation.

E-Stop Commissioning Procedure

Verifies E-Stop button functionality and brake activation.

Safety Laser Commissioning Procedure

Verifies laser speed zone reporting and E-Stop tripping.

Safety Laser Commissioning Zones

Lists speed zones and maximum speeds for safety laser commissioning.

Optional Features

MobilePlanner Software License

Details the licensing and use of MobilePlanner for mapping and configuration.

Technical Specifications

Platform Specifications

Lists physical attributes like length, width, height, weight, and IP rating.

Physical Specifications

Lists physical attributes like length, width, height, weight, and IP rating.

Performance Specifications

Lists max payload, speeds, accuracy, and traversable limits.

Battery Specifications

Lists run-time, duty cycle, weight, voltage, capacity, energy, and lifespan.

Sensor Specifications

Details safety laser, sonar, encoders, gyroscope, bumper, lasers, camera, and bumper sensors.

Battery Output Power Specifications

Lists nominal, actual, and current ratings for battery power outputs.

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