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Omron HD-1500 Platform User Manual

Omron HD-1500 Platform
305 pages
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I645-E-01
HD-1500 Platform
User’s Manual

Table of Contents

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Omron HD-1500 Platform Specifications

General IconGeneral
BrandOmron
ModelHD-1500 Platform
CategoryRobotics
LanguageEnglish

Summary

Chapter 1: Introduction

1.1 Definitions

Defines terms used in the manual for the HD-1500 and related systems.

1.2 Product Description

Describes the HD-1500's features, capabilities, and components.

1.3 Software Overview

Outlines the software required for HD-1500 operation and configuration.

1.4 How Can I Get Help?

Provides resources and contact information for user support and additional documentation.

Chapter 2: Safety

2.1 General Hazards

Identifies potentially hazardous situations and conditions associated with the AMR.

2.2 Unprotected Areas

Details the unprotected areas around the AMR, especially during docking.

2.3 What to Do in an Emergency

Provides instructions on how to respond to emergencies like fire or collision.

2.4 Dangers, Warnings, and Cautions

Explains the different levels of alert notation and hazard icons used in the manual.

2.5 User's Responsibilities

Outlines the user's responsibilities for safe AMR operation and maintenance.

2.6 Environment

Discusses environmental conditions and considerations for safe AMR operation.

Chapter 3: Setup

3.1 Overview of HD-1500 Setup

Provides an overview of the setup process, including unpacking and configuration.

3.2 Transport and Storage

Details the procedures for shipping and storing the HD-1500 and its components.

3.3 Before Unpacking

Outlines initial checks and considerations before beginning the unpacking process.

3.4 Unpacking Considerations

Provides detailed steps and considerations for unpacking the HD-1500 and its accessories.

Chapter 4: Configuration

4.1 Settings and Configuration

Covers network settings and configuration for the HD-1500 platform.

4.2 Create a Workspace Map

Guides the user through the process of creating a workspace map for navigation.

4.3 Acceleration, Deceleration, and Rotation Limits

Explains how to adjust motion parameters like acceleration and speed.

4.4 Supplemental Information

Provides extra information on topics such as laser setup and configuration files.

Chapter 5: Payload Structures

5.1 Safety

Covers safety considerations related to warning labels and lights for payloads.

5.2 Considerations

Discusses performance, weight constraints, and power requirements for payload design.

5.3 Payload-Related Tradeoffs

Explains how payload characteristics affect AMR driving and stability.

5.4 Connections Between Platform and Payload

Details how to connect the HD-1500 to payload structures for power and data.

Chapter 6: Connectivity

6.1 Required Connections

Lists the essential connections for the platform, including pendant and Ethernet ports.

6.2 User Access Panel Connections

Details the various connectors available on the user access panel for peripherals.

6.3 Electronics Bay Connections

Describes the connections within the AMR Controller and electronics bay.

Chapter 7: Operation

7.1 Operating Environment

Discusses intended use and environmental requirements for safe AMR operation.

7.2 Typical Operation

Describes the typical start-up and autonomous operation of the AMR after initial setup.

7.3 Power and Charging

Explains how to check battery status and the process of automated and manual charging.

7.4 Operator Panel

Describes the Operator Panel, its components, and its typical mounting and relocation.

7.5 Other Controls and Indicators

Describes the platform's light discs, beacons, and front/back light strips for indicating status.

7.6 Sensors

Introduces the sensors used by the HD-1500 for navigation and operation, including lasers.

7.7 Start up

Guides the user through the power-on and start-up procedure for the AMR.

Chapter 8: Maintenance

8.1 Safety Considerations when Performing Maintenance

Outlines crucial safety considerations and precautions for performing maintenance on the AMR.

8.2 Safety Measures Prior and After Maintenance

Lists essential safety measures to take before and after performing maintenance tasks.

8.3 Lifting the Platform Safely

Provides instructions and required equipment for safely lifting the HD-1500 platform.

8.4 Safety Inspection

Details inspections for warning devices like E-Stop buttons, lights, and buzzers.

8.5 Cleaning

Provides a schedule for cleaning the AMR and its charging station components.

8.6 Maintaining and Replacing Batteries

Covers battery maintenance, storage, and the procedure for replacing the battery.

8.7 Replacing Non-Periodic Parts

Lists and describes non-periodic parts that are user-replaceable, along with their part numbers.

8.8 Field-Replaceable Periodic Parts

Lists HD-1500 parts requiring OMRON service engineer replacement, not end-user replacement.

8.9 Restoring the Configuration

Explains how to restore the AMR's configuration using saved files or default model files.

Chapter 9: Options

9.1 Fleet Manager for Multi-AMR Coordination

Describes the Fleet Manager's role in controlling and coordinating a fleet of AMRs.

9.2 Pendant

Explains the pendant's use for manual driving and map creation, requiring one per fleet.

9.3 Spare Battery

Suggests using a spare battery to increase productivity by manual exchange instead of automatic charging.

9.4 Side-Mount Lasers

Explains the function of side-mount lasers for detecting obstacles not seen by main lasers.

9.5 High-Accuracy Positioning System (HAPS)

Describes HAPS as a sensor for accurate alignment using floor magnetic tape.

9.6 Charging Station

States that the HD-1500 charging station offers manual and automated battery recharging.

Chapter 10: Technical Specifications

10.1 Dimension Drawings

Displays physical dimensions of the HD-1500 platform, including length, height, and key points.

10.2 HD-1500 Platform Specifications

Details physical specs like length, width, weight, humidity, temperature, and IP ratings.

10.3 HD-1500 Charging Station Specifications

Provides specifications for the power supply box, including electrical and environmental ratings.

Chapter 11: HD-1500 Default Safety Zones

11.1 Default Safety Zones

Describes the default safety zones created by overlapping safety scanning lasers for full coverage.

Chapter 12: Glossary

AMR Definition

Defines Autonomous Mobile Robot as a self-navigating and self-charging mobile robot.

AMR Controller Definition

Defines the IPC running SetNetGo, ARAM, and Polo firmware for AMR control.

Safety Commissioning Definition

Defines testing and commissioning of safety systems like E-Stop and Safety Laser.

SetNetGo Definition

Defines SetNetGo OS for configuring parameters, gathering debug info, and upgrading software.

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