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Omron Viper 650 - User Manual

Omron Viper 650
148 pages
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I599-E-05
Viper 650/850 Robot
with eMB-60R
User’s Guide

Table of Contents

Other manuals for Omron Viper 650

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Omron Viper 650 Specifications

General IconGeneral
Payload5 kg
Reach650 mm
Repeatability±0.02 mm
Axes6
Weight27 kg
MountingFloor, Wall

Summary

Chapter 1: Introduction

1.1 Product Description

Details about the Viper 650/850 robot and its core components like eMB-40/60R.

1.2 How Can I Get Help?

Information on accessing support resources, including the corporate website and related manuals.

Chapter 2: Safety

2.1 Dangers, Warnings, and Cautions

Explanation of alert levels, icons, and specific hazards like falling hazards.

2.2 What to Do in an Emergency or Abnormal Situation

Procedures for handling emergencies, including releasing brakes and E-Stops.

2.3 Safety Precautions

Guidance on user responsibilities, general hazards, and personnel qualifications for safe operation.

2.4 Robot Behavior

Description of robot behavior related to hardstops, limiting devices, and singularities.

2.5 Intended and Non-intended Use

Defines the proper applications and prohibited uses for the Viper robots.

2.6 Additional Safety Information

Information on robot modifications, manufacturer declarations, and safety guides.

2.7 Disposal

Guidelines for the proper disposal of the robot and its components.

Chapter 3: Robot Installation

3.1 Unpacking and Inspecting the Equipment

Instructions for carefully inspecting the robot and its packaging upon arrival.

3.2 Repacking for Relocation

Guidelines for safely repacking the robot for transport or relocation.

3.3 Environmental and Facility Requirements

Specifies the necessary environmental conditions for robot installation and operation.

3.4 Transporting the Robot

Detailed precautions and procedures for safely transporting the robot.

3.5 Mounting the Robot

Instructions and diagrams for physically mounting the robot to its base.

3.6 Grounding the Robot

Critical information on properly grounding the robot system for safety.

3.7 Mounting the Front Panel

Guidance on installing the front panel, ensuring it's outside the robot's workspace.

3.8 Description of Connectors on Robot Interface Panel

Details and identification of connectors on the robot's interface panel.

3.9 Air Lines and Signal Wiring

Information on connecting air lines and signal wiring for robot operation.

3.10 Designing End-Effectors

Guidelines for designing end-effectors considering mass, center of gravity, and inertia.

Chapter 4: eMotionBlox-40;60 R

4.1 Introduction

Overview of the eMotionBlox-40/60R as a distributed servo controller and amplifier.

4.2 Connectors on eMB-40;60 R Interface Panel

Identification and description of all connectors on the eMB-40/60R interface panel.

4.3 eMB-40;60 R Operation

Details on the status LED, status panel, and brake release functionality.

4.4 Connecting Digital I;O to the System

Information on various methods for connecting digital I/O to the robot system.

4.5 Using Digital I;O on eMB-40;60 R XIO Connector

Detailed explanation of XIO signals, including input and output specifications.

4.6 Mounting the eMB-40;60 R

Instructions and diagrams for mounting the eMB-40/60R unit, including dimensions and clearances.

Chapter 5: System Installation

5.1 System Cables, without SmartController EX

Details on connecting system cables when not using a SmartController EX.

5.2 System Cables, with SmartController EX

Instructions for connecting system cables when the SmartController EX is included.

5.3 Optional Cables

Information on various optional cables like XIO Breakout and DB9 Splitter cables.

5.4 ACE Software

Instructions for installing and running the ACE software for system configuration.

5.5 Connecting Cables from the eMB-40;60 R to the Robot

Procedure for connecting the Arm Power/Signal cable between the robot and controller.

5.6 Connecting 24 VDC Power to eMB-40;60 R Servo Controller

Specifications and procedures for connecting the 24 VDC power supply.

5.7 Connecting 200-240 VAC Power to eMB-40;60 R

Specifications and procedures for connecting the 200-240 VAC power supply.

5.8 Grounding the Robot System

Essential guidelines for proper grounding of the robot system for safe operation.

5.9 Installing User-Supplied Safety Equipment

Instructions for integrating user-supplied safety devices like E-stops and gates.

Chapter 6: System Operation

6.1 Status Panel Codes

Explanation of alpha-numeric codes displayed on the eMB-40/60R status panel.

6.2 Brakes

Procedures for releasing robot brakes using manual release boxes or switches.

6.3 Front Panel

Description of the front panel components, including mode switches and E-Stop buttons.

6.4 Starting the System for the First Time

Step-by-step guide for initial system power-up, verification, and setup.

6.5 Learning to Program the Robot

Guidance on robot programming using ACE software and eV+.

6.6 Installing Joint Labels

Instructions for applying directional labels to robot joints for axis identification.

6.7 Caution Label on Robot

Information regarding a specific caution label related to Joint 4 rotation.

Chapter 7: Maintenance

7.1 Field-replaceable Parts

Identification of parts that can be replaced by the user or qualified personnel.

7.2 Periodic Maintenance Schedule

Summary of preventive maintenance procedures and recommended frequencies.

7.3 Checking Safety Systems

Procedures for regularly testing safety systems like E-stops and interlocks.

7.4 Checking Robot Mounting Bolts

Instructions for checking and tightening robot base mounting bolts.

7.5 Replacing Encoder Backup Batteries

Detailed procedure for replacing the robot's encoder backup batteries.

7.6 Replacing the eMB-40;60 R Amplifier

Step-by-step guide for removing and installing the eMB-40/60R amplifier.

7.7 Commissioning a System with an eMB-40;60 R

Procedures for synchronizing the robot with the eMB-40/60R controller.

7.8 Changing the Lamp in the Front Panel High-Power Indicator

Instructions for replacing the high-power indicator lamp on the front panel.

Chapter 8: Technical Specifications

8.1 Robot Dimensions

Detailed dimensional drawings and work envelope information for Viper 650 and 850.

8.2 Robot Flange Dimensions

Specific dimensions related to the robot's tool flange mounting.

8.3 Specifications

Comprehensive technical data including physical, performance, and stopping characteristics.

Chapter 9: IP54;65 Option

9.1 Introduction

Overview of the IP54/65 option providing dust and splash protection for the robot.

9.2 Differences from the Standard Robot Model

Highlights differences in installation environment and connector panels for the IP54/65 model.

Chapter 10: Cleanroom Option

10.1 Introduction

Introduction to the Class 10 Cleanroom models of the Viper robots.

10.2 Differences from Standard Robot Model

Details on differences for the Cleanroom robot, including specifications and connector panels.

10.3 Air Lines and Signal Wiring

Information on air lines and signal wiring specific to the Cleanroom robot model.

10.4 Cleanroom Cover at J6 Flange

Description of the Cleanroom Cover at the J6 flange, not present on standard robots.

10.5 Cable Clearance

Specifies the cable clearance dimension at the back of the Cleanroom robot.

10.6 Replacing Encoder Backup Battery

Procedure for replacing encoder backup batteries on the Cleanroom robot.

Chapter 11: Status Codes

11.1 Introduction

Overview of the status panel display and codes for troubleshooting robot status.

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