Optional Service Tools........................................7
Perkins Electronic Service Tool ..........................7
Required Service Tools ......................................7
Electronic System Overview.................................10
Engine Cranks but Does Not Start ...................... 132
Probable Causes ...........................................132
Recommended Actions ..................................132
Engine Does Not Crank ..................................... 140
Engine Has Early Wear...................................... 142
Probable Causes ...........................................142
Recommended Actions ..................................142
Engine Has Mechanical Noise (Knock) ............... 144
Probable Causes ...........................................144
Recommended Actions ..................................144
Engine Misfires, Runs Rough or Is Unstable........ 147
Probable Causes ...........................................147
Recommended Actions ..................................147
Engine Monitoring System ...................................22
Viewing or Changing the Settings of the Monitoring
System..........................................................23
Engine Overspeeds........................................... 153
Probable Causes ...........................................154
Recommended Actions ..................................154
Engine Shutdown Occurrence............................ 156
Probable Causes ...........................................156
Recommended Actions ..................................156
Engine Shutdown Occurs Intermittently............... 157
Probable Causes ...........................................157
Recommended Actions ..................................157
Engine Stalls at Low RPM.................................. 159
Probable Causes ...........................................159
Recommended Actions ..................................159
Engine Top Speed Is Not Obtained ..................... 162
Probable Causes ...........................................162
Recommended Actions ..................................162
Engine Vibration Is Excessive ............................ 169
Probable Causes ...........................................169
Recommended Actions ..................................169
Ether Starting Aid - Test ..................................... 319
Event Codes.......................................................53
Active Event Codes..........................................63
Clearing Event Codes ......................................64
Event Codes in J1939 Code Order ....................53
Event Codes in Perkins Data Link (PDL) Code
Order ............................................................58
Logged Event Codes........................................63
Parts of the Event Code....................................63
Troubleshooting...............................................64
Exhaust Has Excessive Black Smoke .................171
Probable Causes ...........................................171
Recommended Actions ..................................172
Exhaust Has Excessive White Smoke................. 175
Probable Causes ...........................................175
Recommended Actions ..................................176
Exhaust System Contains Coolant...................... 180
Probable Causes ...........................................180
Recommended Actions ..................................180
Exhaust System Contains Oil ............................. 181
Probable Causes ...........................................181
Exhaust Temperature Is High ............................. 183
Probable Causes ...........................................183
F
Factory Passwords............................................ 499
Fuel Consumption Is Excessive..........................186
Probable Causes ...........................................186
Recommended Actions .................................. 186
Fuel Contains Water.......................................... 190
Recommended Actions .................................. 190
Fuel Rail Pressure Problem ............................... 191
Probable Causes ........................................... 192
Recommended Actions .................................. 192
Fuel Temperature Is High................................... 202
Probable causes............................................203
Fuel Transfer Pump - Test.................................. 323
G
General Information ..............................................5
Application Interface ..........................................5
Clean Emissions Module (CEM)..........................5
Electronic Control System ..................................5
Fault Detection and Reporting.............................6
Important Safety Information...............................5
Overview...........................................................5
Troubleshooting.................................................6
Glow Plug Starting Aid - Test ..............................329
I
Idle Validation - Test .......................................... 334
Important Safety Information ..................................2
Indicator Lamp - Test ......................................... 341
Injector Code - Calibrate ....................................517
Injector Data Incorrect - Test .............................. 343
Injector Solenoid - Test ...................................... 345
Inlet Air Is Restricted .........................................205
Intake Manifold Air Pressure Is High ...................206
Probable Causes ........................................... 206
Recommended Actions .................................. 206
Intake Manifold Air Pressure Is Low .................... 209
Probable Causes ........................................... 209
Recommended Actions .................................. 209
Intake Manifold Air Temperature Is High.............. 211
Probable Causes ........................................... 212
Recommended Actions .................................. 212
Introduction ..........................................................5
M
Mode Selection - Test ........................................ 352
Motorized Valve - Test .......................................355
N
NOx Conversion Is Low ..................................... 214
NOx Sensor - Test ............................................. 361
NRS Exhaust Gas Temperature Is High .............. 226
Probable Causes ........................................... 227
Recommended Actions .................................. 227
NRS Mass Flow Rate Problem ........................... 228
Probable Causes ........................................... 231
Recommended Actions .................................. 231
O
Oil Consumption Is Excessive ............................234
Probable Causes ........................................... 234
Recommended Actions .................................. 234
Oil Contains Coolant ......................................... 237
Probable Causes ........................................... 237
Recommended Actions .................................. 237
522 UENR4469-36
Index Section
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