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Polaris RANGER ETX INTL 2015 User Manual

Polaris RANGER ETX INTL 2015
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IX
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
Air Box / Air Filter
Assembly View
325 ..................................................................4.11
570 ..................................................................4.13
Removal / Installation..............................................4.15
Air Filter
Service ................................................................2.17
Air Intake Inspection
Engine .................................................................2.18
PVT.....................................................................2.18
Assembly View
Body/Frame ..........................................................10.3
Cargo Box .......................................................... 10.13
Dash ...................................................................10.8
Front Fenders........................................................10.8
Hood ...................................................................10.8
Authorization
Reflash ................................................................4.51
AWD
Diagnosis .............................................................7.14
Operation .............................................................7.13
AWD Coil................................................................. 11.7
AWD/2WD/TURF Switch............................................. 11.5
B
Balance Shaft...........................................................3.76
Installation ............................................................3.81
Timing..................................................................3.81
Balance Shaft Installation.......................................... 3.169
Balance Shaft Removal / Inspection .....................3.76, 3.162
Balance Shaft Timing ............................................... 3.169
Ball Joint
Replacement.........................................................8.14
Battery
Charging ..............................................................2.39
Fluid Level ............................................................2.38
Installation ............................................................2.39
Removal...............................................................2.38
Removal/Installation ............................................. 11.30
Service .............................................................. 11.28
Storage ................................................................2.39
Battery Maintenance ..................................................2.38
Body Assembly Views ................................................10.3
Body Removal ........................................................ 10.16
Boot
Inspection (CV)......................................................2.36
Brake Burnishing....................................................... 9.11
Brake Caliper
Front (CREW)........................................................9.21
Brake Disc
Front ...................................................................9.26
Rear ....................................................................9.34
Brake Pads
Front ...................................................................9.12
Front (CREW)........................................................9.18
Rear ....................................................................9.28
Brake Pedal
Replacement.......................................................... 9.9
Brake Switch ...................................................... 9.8, 11.6
Brake System
Assembly View ....................................................... 9.6
Assembly View (CREW) ........................................... 9.7
Bleeding...............................................................9.10
Operation .............................................................. 9.5
Parking Adjustment ................................................2.46
Troubleshooting .....................................................9.44
Brakes ............................................................ 2.46, 9.34
Fluid Inspection .....................................................2.45
Hose / Fitting Inspection ..........................................2.45
Pad Inspection........................................2.45, 9.12, 9.29
System Break-in...................................................... 2.5
Break Even Test...................................................... 11.25
Break-in
Brake System......................................................... 2.5
Engine and Drivetrain............................................... 2.5
PVT...................................................................... 2.5
Break-In
Vehicle.................................................................. 2.5
Breather
Hose ...................................................................2.27
Valve Inspection.....................................................2.27
C
Cab Frame (Crew).....................................................10.6
Cab Frame (non-Crew)...............................................10.5
Caliper
Front ...................................................................9.14
Front (CREW)........................................................9.21
Rear ....................................................................9.30
Camshaft
Bore Inspection.............................................3.47, 3.126
Chain and Guide Service ....................................... 3.127
Decompression Mechanism ................................... 3.126
Inspection....................................................3.47, 3.126
Installation / Timing........................................3.64, 3.138
Removal......................................................3.44, 3.124
Sprocket Inspection .......................................3.47, 3.125
Timing - Quick Reference................................3.67, 3.141
Camshaft Carrier Disassembly.....................................3.45
Camshaft Oil Jet .......................................................3.49
Cargo Box
Installation .......................................................... 10.15
Removal............................................................. 10.15
Cargo Box Assembly View ........................................ 10.13
Charging System..................................................... 11.25
Charging System Flow Chart ..................................... 11.27
Circuit Breaker........................................................ 11.24
Clutch Alignment/Offset/Center Distance........................5.11
Clutch Chart.......................................................1.33, 5.3
Clutch Weights .........................................................5.18
Clutch, Starter One Way ....................................3.82, 3.171
Clutching
Torque Specifications ............................................... 5.2
Cold Weather Operation .............................................. 2.6
Compression Test .....................................................2.19
Conversion Table ......................................................1.34
Coolant
Level Inspection.....................................................2.30
Strength and Type ..................................................2.33
Coolant Drain / Radiator Removal........................3.28, 3.105
Cooling System.........................................................3.26
Bleeding............................................................. 3.106
Drain ...................................................................2.34
Hoses ..................................................................2.33
Maintenance .........................................................2.30
Overview ..............................................................2.30
Pressure Cap Test .........................................3.27, 3.104
Pressure Test ...............................................3.27, 3.103
INDEX

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Polaris RANGER ETX INTL 2015 Specifications

General IconGeneral
BrandPolaris
ModelRANGER ETX INTL 2015
CategoryOffroad Vehicle
LanguageEnglish

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