IX.2
9926806 R03 - 2015 - 2016 RANGER ETX / 570 2-SEAT 2015 - 2016 RANGER 570 CREW Service Manual
© Copyright Polaris Industries Inc.
Radiator ...............................................................2.34
Troubleshooting ................................................... 3.175
Cooling System Bleeding Procedure .............................3.30
Cooling System Diagram .......................................... 3.102
Cooling System Specifications ............................3.27, 3.103
CPS Replacement.....................................................4.29
Crank Case
Ventilation - 325 .....................................................2.24
Crankcase
Assembly ....................................................3.80, 3.167
Separation.......................................................... 3.161
Crankcase Bearings ................................................ 3.164
Crankcase Breather Service ...................................... 3.160
Crankcase Identification ..................................3.129, 3.146
Crankcase Sealant Pattern..........................................3.23
Crankcase, Disassembly ...................................3.72, 3.155
Crankcase, Inspection.......................................3.79, 3.166
Crankcase, Separation ...............................................3.76
Crankshaft
Inspection....................................................3.77, 3.163
Removal......................................................3.77, 3.163
Crankshaft Position Sensor (CPS)
Overview ..............................................................4.27
Test .....................................................................4.27
Current Draw - Key Off ............................................. 11.25
CV Shaft Boot
Inspection.............................................................2.36
Cylinder Head...........................................................3.20
Combustion Chamber Cleaning........................3.52, 3.131
Disassembly ................................................3.49, 3.128
Inspection....................................................3.50, 3.130
Removal......................................................3.49, 3.127
Warp ..........................................................3.51, 3.130
Cylinder Head Assembly....................................3.62, 3.144
Cylinder Head Identification..............................3.129, 3.146
Cylinder Installation – Piston in Cylinder .........................3.60
D
Dash .................................................................... 10.17
Dash Instruments and Controls ....................................10.7
Decal Replacement ................................................. 10.19
Decimal Equivalent Chart............................................1.38
Decompression....................................................... 3.126
Diagnostic Codes, Instrument Cluster .......................... 11.13
Diagnostic Trouble Codes (ETC) ..................................4.37
Differential Assembly .................................................6.26
Differential Disassembly .............................................6.24
Differential Solenoid...................................................11.6
Digital Wrench
Communication Errors.............................................4.49
ECU Reprogramming..............................................4.51
Guided Diagnostics ................................................4.49
Overview ..............................................................4.44
Serial Number .......................................................4.50
Updates ...............................................................4.46
Version ................................................................4.45
Disassembly, Engine Lower End..........................3.72, 3.155
Disc Inspection ................................................. 2.46, 9.34
Drive Belt.................................................................. 5.9
Drive Clutch
Assembly .............................................................5.24
Assembly View ......................................................5.16
Bushing Service.....................................................5.22
Button to Tower Clearance .......................................5.20
Disassembly .........................................................5.17
Spider Removal .....................................................5.19
Drive Clutch, Operation ............................................... 5.4
Drive Clutch, Service..................................................5.16
Drive Shaft
Assembly View ......................................................7.43
Installation (front) .................................................... 7.9
Installation (rear) ....................................................7.37
Removal (front)....................................................... 7.8
Removal (rear).......................................................7.37
Driven Clutch
Assembly .............................................................5.28
Assembly View ......................................................5.26
Disassembly .........................................................5.27
Service ................................................................5.26
Driven Clutch, Operation.............................................. 5.4
DTC .......................................................................4.37
E
ECT Sensor .............................................................4.35
ECU
ETC Learn Procedure ..................................... 4.18, 4.57
Replacement................................................. 4.17, 4.51
Service ................................................................4.16
EFI Component Locations
Left View ............................................................... 4.9
Right View ............................................................. 4.8
EFI Priming / Starting Procedure.................................... 4.4
EFI System
Operation Overview ................................................. 4.4
Electrical
Break Even Test................................................... 11.25
Charging System Tests.......................................... 11.25
Cooling System.................................................... 11.19
Current Draw....................................................... 11.25
Open Circuit Voltage Test....................................... 11.30
Voltage Drop Test................................................. 11.30
Electronic Control Unit (ECU).......................................4.16
Electronic Throttle Body
Learn Procedure ............................................ 4.18, 4.57
Engine
Break-In Period.............................................3.39, 3.120
Cam Chain and Guide Service ................................ 3.127
Cam Shaft Removal.......................................3.44, 3.124
Camshaft Bore Inspection ...............................3.47, 3.126
Camshaft Inspection ......................................3.47, 3.126
Camshaft Installation / Timing ..........................3.64, 3.138
Camshaft Sprocket Inspection..........................3.47, 3.125
Camshaft Timing - Quick Reference ..................3.67, 3.141
Combustion Chamber Cleaning........................3.52, 3.131
Cooling System.................................................... 3.102
Cylinder Head Identification........................... 3.129, 3.146
Cylinder Head Inspection ................................3.50, 3.130
Cylinder Head Installation ........................................3.63
Cylinder Head Installation - Black Bolts ..................... 3.147
Cylinder Head Installation - Silver Bolts ..................... 3.148
Cylinder Head Removal........................ 3.49, 3.127–3.128
Cylinder Head Warp.......................................3.51, 3.130
Cylinder Honing ..........................................3.137–3.138
Cylinder Inspection ........................................3.55, 3.134
Cylinder Installation .............................................. 3.144
Cylinder Removal..........................................3.55, 3.134
Decompression Mechanism ............................3.47, 3.126
Installation ...................................................3.36, 3.117
Installed Gap Measurement, Piston...................3.57, 3.136
Lower End Assembly .....................................3.80, 3.167
INDEX