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PR 9116 User Manual

PR 9116
79 pages
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9116
Universal
converter
No. 9116V104-UK
Product version: 9116-003

Table of Contents

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PR 9116 Specifications

General IconGeneral
BrandPR
Model9116
CategoryMedia Converter
LanguageEnglish

Summary

General Warnings

Symbol Identification

Explanation of the meaning of various safety symbols.

Safety Instructions

Essential guidelines for safe installation and operation.

Definitions

Glossary of key terms used within the manual.

Receiving and Installation

Receipt and Unpacking

Procedures for unpacking and checking the device upon arrival.

Environment

Recommended environmental conditions for device operation.

Mounting

Instructions for the correct and safe installation of the device.

Calibration and Adjustment

Procedures for calibrating and adjusting the device.

Operation and Maintenance

Normal Operation

Guidelines for the safe and correct operation of the device.

Cleaning

Instructions for cleaning the device safely.

Liability

Information regarding product liability and warranty.

How to Demount System 9000

Step-by-step guide for safely removing the system.

Product Overview and Features

Advanced Features

Details on advanced functionalities and capabilities of the device.

Application

Information on where and how the device can be used.

Technical Characteristics

Specifications and technical details of the converter.

Application Diagrams

Input and Output Signal Connections

Visual representation of input and output signal wiring.

Power Connection

Diagram illustrating the power connection for the device.

PR 4501 Display/Programming Front

Functionality

Description of the display and programming front's features and usability.

Application

How the PR 4501 is used with the 9116 converter.

Technical Characteristics

Detailed specifications of the PR 4501 display unit.

Mounting / Installation

Instructions for attaching the PR 4501 to the 9116.

Specifications and Accessories

Ordering Codes

Codes used for ordering different versions of the 9116B.

Accessories

List of available accessories for the 9116 product.

Electrical Specifications

Detailed electrical parameters and ranges.

Common Specifications

General specifications applicable to the device.

Detailed Specifications

Accuracy Details

Information on accuracy based on input type and temperature.

EMC Immunity

Details on the device's immunity to electromagnetic interference.

Auxiliary Supplies and Physical Data

Information on power supplies, dimensions, and weight.

Input Signal Specifications

RTD, Linear Resistance, and Potentiometer Input

Detailed input specifications for RTD, linear resistance, and potentiometer.

TC Input Specifications

Specifications for Thermocouple (TC) inputs.

Cold Junction Compensation (CJC)

Details on CJC methods and accuracy.

Signal Input and Output Specifications

Current and Voltage Input

Detailed parameters for current and voltage input signals.

Current Output

Specifications for the analogue current output.

2-Wire 4...20 mA Output

Specifics for the 2-wire current output.

Relay Output Functions

Details on the available relay output functions and settings.

Approvals and Configuration

Status Relay Specifications

Parameters for the status relay output.

Approvals and Certifications

List of certifications and standards the device complies with.

Intrinsic Safety (I.S. / Ex)

Information on intrinsic safety and Ex certifications.

Functional Safety

Details on the device's functional safety compliance (SIL).

Sensor Error Check Configuration

How to configure sensor error detection.

Display and Error Indication

Input Signal Range Visualization

How out-of-range input signals are displayed.

Display Readout Limits

Limits for display readout below minimum and above maximum.

Sensor Error Detection Details

Information on how sensor errors are detected and indicated.

Hardware Error Diagnostics

Hardware Error Codes and Causes

Table listing hardware errors, their readouts, and causes.

Error Indication Explanations

Error Indication Details

Explains the meaning of error indicators and how to acknowledge them.

Connection Diagrams

Power Rail and Supply/Status Relay Connections

Wiring for power rail and status/supply relay terminals.

Input Terminal Connections

Diagrams for various input signal connections.

Output Terminal Connections

Diagrams for current, 2-wire, and relay output connections.

System Block Diagram

9116 Universal Converter Block Diagram

A detailed block diagram showing internal connections and signal flow.

Error Indications (Without Display Front)

LED and Error Signal Status

Table detailing LED and signal status for various error conditions.

Configuration and Operation

Operating Function Keys

How to use the device's function keys for configuration.

Password Protection

Information on setting and using passwords for configuration security.

Unit Selection

How to select units for display and temperature measurements.

CJC Configuration

Options for Cold Junction Compensation setup.

Error Information and Relay Functions

Error Info via Display Front 4501

How errors are displayed using the 4501 unit.

Error Info Without Display Front

How errors are indicated using device LEDs.

Relay Functions

Description of the different relay function settings.

Advanced Functions and Settings

Advanced Functions Overview

Accessing and using advanced device functions.

Display Setup

Configuring display contrast and backlight.

Two-Point Process Calibration

Procedure for calibrating the device using two points.

Process Simulation Function

Simulating input signals for testing.

Password and Memory Functions

Setting passwords and managing device configurations.

System Configuration Options

Language Selection

Choosing the display language for help texts.

Power Rail Configuration

Setting up sensor error transmission via the power rail.

Safety Integrity Level (SIL)

Information and references for SIL compliance.

Routing Diagram: Main Configuration Flow

Fast Setpoint Adjustment and Relay Test

Diagram showing setpoint adjustment and relay test functions.

Input Type and Range Selection Flow

Flowchart for selecting input types and ranges.

Sensor and Connection Type Selection Flow

Flowchart for selecting sensor and connection types.

Routing Diagram Navigation and Units

Routing Diagram Navigation Rules

Rules for navigating the routing diagram.

Selectable Units

List of selectable units for display and measurements.

Routing Diagram: Relay Functions

Relay Function Configuration

Detailed routing for configuring relay functions and parameters.

Advanced Settings Routing Diagram

Memory and Display Settings

Routing for memory and display configuration.

Password and Language Settings

Routing for password and language configuration.

Calibration and Rail Settings

Routing for calibration and power rail settings.

Simulation and SIL Configuration

Routing for simulation and SIL configuration.

Display Help Texts

Help Texts for Input and Relay Settings

List of help texts for input and relay configuration options.

Help Texts for Advanced Functions

List of help texts for advanced settings like calibration and simulation.

More Display Help Texts

Help Texts for Error and Communication Status

Explains help texts related to errors and communication.

Graphical Depictions

Graphic Depiction of Window Function

Visual representation of the window function for relay control.

Graphical Depictions

Graphic Depiction of Setpoint Function

Visual representation of the setpoint function for relay control.

Appendix

Installation Drawings

References to installation drawings for various hazardous area certifications.

Safety Manual

Reference to the separate safety manual.

IECEx Installation Drawing

IECEx Installation Requirements

Specific requirements for safe installation under IECEx certification.

IECEx Hazardous Area Parameters

Parameters for hazardous area installation and certifications.

Module Parameters and Installation Notes

Module 9116B1/B2 Parameters

Tables detailing electrical parameters for 9116B1 and 9116B2 modules.

Installation Notes for Hazardous Areas

Important notes for installing the module in hazardous environments.

Installation Diagram (4-20 mA)

Status Relay and Relay Output Wiring

Wiring diagrams for status relay and relay output terminals.

Module 9116B1/B2 Electrical Data

Electrical data tables for 9116B1/B2 modules.

Module Electrical Parameters

Module 9116B1/B2 Terminal Parameters

Detailed electrical parameters for various module terminals.

ATEX Installation Drawing

ATEX Installation Requirements

Specific requirements for ATEX compliant installation.

ATEX Hazardous Area Marking

Details on ATEX marking and hazardous area classifications.

ATEX Module Specifications

ATEX Module Electrical Parameters

Electrical parameters for modules under ATEX certification.

ATEX Installation Notes

Important installation notes for ATEX compliance.

FM Installation Drawing

FM Installation Requirements

Requirements for safe installation according to FM standards.

FM Hazardous Classified Location

Information on FM hazardous area classifications.

FM Module Specifications

FM Module Electrical Parameters

Electrical parameters for modules certified by FM.

FM Installation Notes

Important installation notes for FM compliance.

INMETRO Installation Drawings

INMETRO Installation Requirements

Requirements for safe installation under INMETRO certification.

INMETRO Hazardous Area Classification

INMETRO hazardous area classifications and markings.

INMETRO Module Specifications

INMETRO Module Electrical Parameters

Electrical parameters for modules certified by INMETRO.

INMETRO Installation Notes

Important installation notes for INMETRO compliance.

Safety Manual

Product Version Information

Specifies the product versions covered by the safety manual.

Safety Manual Standards and Definitions

Observed Standards

Lists standards relevant to functional safety systems.

Acronyms and Abbreviations

Glossary of acronyms and abbreviations used in the safety manual.

Purpose of the Product

Explains the product's function and application in hazardous areas.

Product Usage and Safety Specifications

Assumptions and Restrictions

Conditions and limitations for using the product safely.

Basic Safety Specifications

Operational and storage temperature, supply voltage, etc.

Safety Accuracy and Minimum Span

Accuracy requirements and minimum span for safe operation.

Range Limitations and Sensor Wiring

Limitations for TC types and sensor wiring considerations.

Safety Function Specifications and Failure Analysis

Sensor Error Handling

Procedures for managing sensor errors and ensuring safety.

Process Calibration and Outputs

Calibration procedures and output handling for safety.

Failure Rates and Safe Parameterisation

Information on failure rates and safe configuration practices.

Hazardous Area Installation

Guidelines for installing the device in hazardous areas.

Functional Specification of Safety Function

How the device performs its safety function.

Safety and Non-Safety Function Details

Sensor Compensation

Compensation for cable resistance and CJC errors.

Non-Safety Functions

Specification of functions not related to safety instrumentation.

Safety Parameters (RTD, TC, LinR, Potentiometer)

Safety parameters for various input types and outputs.

Safety Parameters and Common Data

Safety Parameters (Current Input)

Safety parameters for current input signals.

Common Safety Parameters

General safety parameters like demand response time and SIL capability.

Hardware and Software Configuration

Information on the fixed hardware and software configuration.

Failure Rate Analysis

Failure Rates by Input/Output Type

Detailed failure rates categorized by input and output configurations.

Maintenance and Procedures

Periodic Proof Test Procedure

Steps for performing periodic proof tests on the device.

Repair and Replacement Procedures

Guidelines for repairing or replacing the product.

Maintenance Requirements

Information on required maintenance activities.

Routing Diagram Documentation

Reference to the routing diagram section.

Password Protection Details

Explanation of password protection for configuration.

Advanced Functions and Troubleshooting

Sensor/Cable Fault Info via Display

How sensor and cable faults are shown on the display.

Overview of Advanced Functions

Introduction to the advanced functions menu.

Memory, Display, and Password Settings

Configuration options for memory, display, and password.

Language, Calibration, and Power Rail

Settings for language, calibration, and power rail.

Configuration Parameters and User Responsibility

Simulation and SIL Configuration

Settings for simulation and safety integrity level.

Safe Parameterisation User Responsibility

User's role in safe parameterization.

Common Configuration Parameters

Table of common parameters like input type and range.

Parameter Details: Sensor Types

Pt Sensor Type Selection

Options for selecting Pt sensor types.

Ni Sensor Type Selection

Options for selecting Ni sensor types.

TC Sensor Type and CJC Options

Options for TC sensor types and CJC.

Parameter Details: Connection and Display

Sensor Connection and Resistance Parameters

Settings for sensor connection and resistance values.

Unit, Display, and Password Parameters

Configuration for units, display values, and password.

Relay Output Parameter Configuration

Relay Units and Functions

Settings for relay units, functions, and contact types.

Relay Setpoint and Action Parameters

Configuration for relay setpoints, delays, and activation direction.

Relay and Analog Output Parameters

Relay Error Action and Delays

Settings for relay error actions and output delays.

Analog Output Range and Error Handling

Configuration for analog output range and error detection.

Analog Output Settings and Verification

Analog Output Value Settings

Setting output values for 0% and 100% and response time.

Process Calibration Usage

How to use and verify process calibration values.

Verification Procedure Overview

Introduction to the device verification process.

Verification Procedure (No Password)

Initial Verification Steps

Steps 1-6 for initial verification without a password.

Input Type and Range Verification

Verifying input types, ranges, and sensor connections.

Verification Procedure (Continued)

Temperature and Unit Verification

Steps 15-21 for verifying temperature units, sensors, and display settings.

Relay Settings Verification

Steps 22-28 for verifying relay settings and functions.

Verification Procedure (Final Steps)

Relay and Output Verification

Steps 29-38 for verifying relay actions, delays, and output values.

Password and SIL Mode Verification

Steps 39-41 for verifying password and SIL mode.

Verification and Fault Handling

Verification Procedure (With Password)

Steps for verification when a password is set.

Correcting Incorrect Parameters

Procedure for correcting parameters found to be incorrect.

Functional Test Procedure

How to perform a functional test after verification.

Fault Reaction and Restart Conditions

How the device reacts to faults and restarts.

User Interface Help Texts (Part 1)

Help Texts for Input Configuration

Help texts for setting up input types, ranges, and sensors.

Help Texts for Relay Configuration

Help texts for configuring relay functions and parameters.

Help Texts for Advanced Settings

Help texts for advanced functions like calibration and simulation.

User Interface Help Texts (Part 2)

Help Texts for Error and Status Information

Help texts related to error codes, status, and communication.

Routing Diagram: Main Configuration Flow

Power Up and Basic Settings

Diagram showing power-up sequence and initial settings.

Input Type and Range Selection Flow

Flowchart for selecting input types and ranges.

Sensor and Connection Type Selection Flow

Flowchart for selecting sensor and connection types.

Routing Diagram Navigation and Units

Routing Diagram Navigation Rules

Rules for navigating the routing diagram.

Selectable Units Reference

List of selectable units and their meanings.

Routing Diagram: Relay Configuration Flow

Relay Function Configuration Flow

Detailed routing for configuring relay functions and parameters.

Advanced Settings Routing Diagram

Memory, Display, and Password Settings Flow

Flowchart for configuring memory, display, and password.

Calibration, Simulation, and SIL Flow

Flowchart for calibration, simulation, and SIL configuration.

Connections Diagram

Power Rail and Supply/Status Relay Connections

Wiring for power rail and status/supply relay.

Input Terminal Wiring Diagrams

Diagrams illustrating input terminal connections.

Output Terminal Wiring Diagrams

Diagrams for output terminal connections.

PR Electronics Product Categories

Displays and Ex Interfaces

Overview of display products and Ex interfaces.

Isolation and Temperature Transmitters

Overview of isolation products and temperature transmitters.

Universal Devices

Description of universal programmable devices.

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