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Pulsar Zenith 140 - User Manual

Pulsar Zenith 140
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Zenith 140
Instruction Manual

Table of Contents

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Pulsar Zenith 140 Specifications

General IconGeneral
TypeATX
Input Voltage100-240V
Input Frequency50-60Hz
Output Voltage+3.3V, +5V, +12V, -12V, +5Vsb
Protection FeaturesOver Voltage Protection (OVP), Short Circuit Protection (SCP)
Dimensions150mm x 140mm x 86mm

Summary

Warranty and Liability

Contact Information

Chapter 1: Start Here

About This Manual

Information on how to correctly use and refer to the manual for installation and operation.

About the Zenith 140

Description of the Zenith 140 as a state-of-the-art pump and level controller.

Functional Description

Details the Zenith 140 as an ultrasonic level measurement and pump control system.

Product Specification

Technical specifications covering physical, environmental, performance, and output details.

EU Certificate of Conformity

Declaration of conformity to relevant EU directives for the Pulsar Ultra controllers.

Chapter 2: Zenith 140 Installation

Unpacking Procedures

Instructions for carefully opening shipping cartons and checking equipment.

Power Supply Requirements

Details AC and DC power supply specifications for the Zenith 140.

Safe Area Location

Guidelines for selecting a suitable mounting location for the Zenith 140.

Physical Dimensions

Provides dimensions for fascia mounting and enclosure details.

Terminal Connection Details

Illustrates terminal connections for fascia mount units, including power and transducer terminals.

Power and Transducer Connections

Details power operation and transducer wiring to Zenith 140 terminals.

Output Options and Interfaces

Describes relay outputs, current output, current input, and temperature input options.

Voltage Selector and Fuse Location

Locates the voltage selector switch and mains fuse on fascia mount units.

Preparation for Operation

Checks to be performed before switching on the Zenith 140.

Maintenance and Cleaning

Guidance on unit maintenance, cleaning procedures, and contact for issues.

Chapter 3: How to Use Your Zenith 140

Operating the Controls

Explains the Zenith 140's display and how to operate its controls.

Display Overview

Details the main and auxiliary displays, bar graph, and level indicators.

Run Mode Operation

Describes the default operating mode after setup or power failure.

Program Mode Operation

Explains how to use program mode for setup and parameter changes.

Accessing Program Mode

Instructions on how to enter program mode using the default passcode.

Hot Keys Functionality

Details the functions of hot keys in Run and Program modes.

Menu and Numeric Keys

Explains the functions of menu navigation keys and numeric keypad.

Using the Menu System

Guide to navigating the main and sub-menus for parameter editing.

Directly Editing Parameters

Method for directly accessing and editing parameters using their numbers.

Test Mode Operation

How to use test mode to simulate applications and confirm settings.

Using the Serial Interface

Instructions for connecting and communicating with the Zenith via RS232.

Parameter Defaults

Parameter Defaults Overview

Describes the initial reading upon power-up and default relay states.

Factory Defaults Reset

Procedure to reset all parameters to original factory default values.

Chapter 4: Quick Setup Guide

Enter Program Mode

Steps to enter program mode using the default passcode.

Choose Quick Setup

Navigating the menu to select the Quick Setup option.

Choose Your Application

Guides the user through selecting the application type (Level, Pump Down, Pump Up, Customised).

Quick Setup Flowchart

Visual representation of the quick setup process for various applications.

Set-up Your Application

Details on finalizing application setup by configuring parameters.

Example 1: Level Monitoring with Alarms

Example 2: Sump Control (pump down)

Chapter 5: Parameter Guide

Menu System Overview

Introduction to the Zenith 140's menu system structure.

Top Level Menu Structure

Diagram illustrating the main categories of the parameter menu system.

Application Menu Structure

Relays Menu Structure

Pump “Advanced” Menu Structure

Digital Inputs Menu Structure

Float Switch Menu Structure

Tariff Guard Menu Structure

Data Logs Menu Structure

Pumped Volume Menu Structure

Efficiency Menu Structure

Display Menu Structure

mA Output Menu Structure

Compensation Menu Structure

Stability Menu Structure

Echo Processing Menu Structure

System Menu Structure

Device Communication Setup

Device Comm Menu Structure

Diagram outlining the menu structure for device communication settings.

Test Parameters

Test Menu Structure

Overview of the test menu options including simulation and hardware tests.

Application Parameters: Operation

Dimensions

Measurement Units Selection

Sets the units for programming and display (metres, cm, mm, feet, inches).

Empty Level Configuration

Sets the distance from transducer to the empty point in the vessel.

Span Configuration

Sets the maximum distance from Empty Level to the maximum material level.

mA Input Configuration

Relay Parameters

Relay Type Configuration

Defines the type of each relay (Not in use, Alarm, Pump, Control, Misc., Pump by time).

Alarm Functions Configuration

Sets the function of alarm relays (Level, Rate of Change, Temperature, Loss of Echo, etc.).

Pump Control Parameters

Pump Duty Options

Defines the pump duty that determines the operating cycle (Fixed, Alternate, Service Ratio).

Control Relay Functions

Relay Function for Control

Assigns specific control functions to relays, mainly related to time.

Miscellaneous Relay Functions

Relay Function for Miscellaneous

Sets functions for miscellaneous relays related to clock or specific events.

Pump by Time Function

Relay Function for Pump by Time

Defines pump duty for the Pump by Time function.

Common Relay Parameters

Pump “Advanced” Parameters

Pump Run On Features

Periodically operates pumps below normal OFF point to clear sediment.

Pump Starting Behavior

Manages power surges during simultaneous pump starts or after power failure.

Pump Stopping Behavior

Prevents pumps from switching off simultaneously by using a common OFF point.

Pump Exercising

Reduces pump corrosion and sediment build-up by running pumps periodically.

Wall Cling Adjustment

Storm Condition Handling

Digital Inputs

About Digital Inputs

Explains the use of digital inputs for monitoring operational status.

Common Parameters Setup

Parameters for configuring specific operational criteria for digital inputs.

Input Type Configuration

Determines how digital inputs are recognized (N.C. or N.O. condition).

Input Function Configuration

Device Fail Detection

Duty Selection Logic

Override Functionality

Resetting Device Fail Signals

Switch Mode Selection

Override Delay and Min Override

Input Delay Configuration

Input Filter and Override Level

Float Switch (FS) Backup

About Float Switch Backup

Explains the digital feature for float switch backup.

Float Switch Mode of Operation

Configures the float switch backup mode (Off, Always, On Xdr Fail).

Tariff Guard

Tariff Guard Setup

Enables or disables energy saving and sets lead/lag times.

Peak Times Configuration

Sets specific dates, days, and weeks for peak tariff periods.

Data Log Parameters

Totaliser Audits

Parameters for totaliser audits, showing date and pumped volume totals.

Temperature Logging

Parameters for recording minimum, maximum, and current temperature.

Pump Log Data

Pumped Volume Calculation

Volume Calculation

Vessel Shape Conversion

Determines vessel shape for volume calculation and required dimensions.

Breakpoints for Volume Calculation

Universal Linear Breakpoints

Creates linear approximation of level/volume, best for sharp angles.

Tables for Breakpoints

Pump Efficiency Monitoring

Pump Efficiency Setup

Enables/disables pump efficiency monitoring and sets calibration parameters.

Display Parameters

Display Options Configuration

Sets display units, decimal places, offset, and conversion.

Failsafe Mode Configuration

Auxiliary Display Settings

Totaliser Display Settings

Bargraph Display Configuration

mA Output Parameters

mA Output Range Settings

Determines the range of the mA output (Off, 0-20mA, 4-20mA, etc.).

mA Output Operation Mode

mA Output Setpoints

mA Output Limits

mA Output Trim Adjustment

mA Output Failsafe Mode

mA Output Allocation

Compensation Parameters

Measurement Offset

Adds a value to the measured distance/level for display and calculations.

Temperature Source Selection

Determines the source of temperature measurement (Automatic, Xducer, Fixed, External).

Sound Velocity Settings

Stability Parameters

Damping Settings

Applies damping to the display to ignore minor fluctuations.

Indicator Settings

Sets the rate at which LCD fill and empty indicators activate.

Rate Calculation Settings

Determines how rate is calculated and averaged over time or distance.

Filter Settings

Echo Processing Parameters

Transducer 1 Status

Shows the current state of Transducer 1 (OK, Disabled, Stuck High, Not Found).

Transducer 2 Status

DATEM Parameters

DATEM Trace Settings

Allows resetting DATEM trace to default or capturing a trace.

DATEM Echo Selection

Determines which echo is displayed and establishes the gate around it.

System Parameters

Passcode Configuration

Enables passcode protection for program mode access.

Parameter Backup and Restore

Allows backing up and restoring unit parameters to/from backup areas.

System Information Display

Date & Time Settings

LED Indicator Colors

Sets custom colors for relay status LEDs (Off, Alarm, Pump, Control, Misc.).

Watchdog Timer Function

Daylight Saving Time Configuration

DST Enable and Difference

Enables DST and sets the time difference from standard time.

DST Start Time

Sets the time of day when Daylight Saving Time begins.

DST Start Month

Device Communication Setup

RS232 Communication Setup

Configures baud rate for RS232 serial communications.

RS485 Communication Setup

Refer to RS485 manual for parameters and options.

Remote Alarm Configuration

Remote Alarm Call Type

Determines connection type for remote alarm (Ring or SMS).

Telephone Number Entry

Enters telephone numbers for receiving remote alarm messages.

Test Parameters

Simulation Modes

Sets simulation mode (Manual/Automatic, Soft/Hard) for testing.

Simulation Increment and Rate

Hardware Self-Test

Chapter 6: Troubleshooting

Common Symptoms and Solutions

Lists common symptoms and suggested actions for resolving issues.

Chapter 7: Disposal

Disposal of Device Components

Guidelines for disposing of device components and packaging environmentally.

Disposal of Transducers and Controllers

Procedures for removing and disposing of transducers and controllers.