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Raytech TR–Mark III 250V User Manual

Raytech TR–Mark III 250V
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Version 1.10 Preliminary
RAYTECH USA, Inc.
118 S. 2nd Street, Perkasie, PA 18944 USA
Tel. 267 404 2676 Fax. 267 404 2685
Instruction Manual
Three Phase Automatic
Transformer Turns Ratiometer Test System
Model: TR–Mark III 250V

Table of Contents

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Raytech TR–Mark III 250V Specifications

General IconGeneral
BrandRaytech
ModelTR–Mark III 250V
CategoryTest Equipment
LanguageEnglish

Summary

Safety Precautions

Safe Operation Guidelines

Only qualified persons should operate the equipment and keep clear of high voltage apparatus during tests.

Pre-Power Checks and Grounding

Ensure the instrument is grounded and follow pre-power checks to minimize shock hazards.

Live Circuit Precautions

Avoid live circuits, do not remove covers, and disconnect power before touching components.

Unpacking and Contents

Standard Included Items

Lists the standard items provided with the TR-Mark III 250V instrument upon unpacking.

Case Design Note

Describes the waterproof design of the field case and its automatic pressure compensation feature.

Introduction to the TR-Mark III 250V

Product History and Evolution

Details the development and technological advancements of the TR-Mark III from previous generations.

General Features and Operation

Covers ease of use, accuracy, measurement technique, safety protection, and simple maintenance.

Advantages and Key Features

Instrument Capabilities List

Lists various features including LCD, automatic measurements, ruggedness, connectivity, and accuracy specifications.

System Details and TR Testing

System Self-Check Procedure

Explains the instrument's self-check process performed upon powering on for system integrity.

Transformer Turns Ratio Testing Explained

Details the methodology and purpose of performing transformer turns ratio testing with the instrument.

Applications and Limitations of TR Testing

Uses of the Turns Ratio Meter

Lists common applications such as identifying shorted turns, tap errors, and mislabelled terminals.

Limitations and Alternatives

Discusses limitations like phase relationships and winding types, suggesting the T-Rex unit as an alternative.

Quick Start Guide

Instrument Operation Steps

Provides a step-by-step guide for initial instrument operation and performing a measurement.

Connecting to the Test Object

Transformer Connection Guide

Details lead connections for single and three-phase transformers using color coding and standard terminals.

International Standards Comparison

Terminal Labeling Standards

Compares wire colors for ANSI, IEC, and Australian standards for high and low winding sides.

Operation Elements Overview

Front Panel Component Identification

Identifies and labels all components on the front panel of the instrument, including ports and controls.

Control Elements and Connections

Explains the function of key controls like power switch, emergency stop, and input/output terminals.

Instrument Interfaces and Indicators

External Interfaces and Safety Indicators

Describes T-Rex, External, Interface ports, and the function of Safety Indicator lights (Green/Red).

Display, Touch Panel, and Printer

Details the touch screen display interface and the built-in thermal printer for results.

Rack-Mounted Unit Operation Elements

Rack Front Panel Layout

Illustrates and labels the front panel components of the rack-mounted version of the instrument.

Rack Rear Panel Layout

Illustrates and labels the rear panel connections and ports of the rack-mounted unit.

Transformer Data Management

Introduction to Data Storage

Explains the benefits of storing measurement data to save time and reduce manual errors.

Profile and Measurement Workflow

Describes how transformer profiles and measurements are created, stored, and linked together.

Operating Menu Structure

Menu Navigation Overview

Presents a diagram illustrating the instrument's menu structure and navigation flow.

Main Test Screen Operation

Basic Measurement Without Transformer Data

Explains how to perform a measurement when no specific transformer data has been entered.

Main Screen Measurement Options

Single Phase Measurement Selection

Describes how to select and measure individual phases instead of performing a full three-phase test.

Advanced Main Screen Functions

Test Voltage Selection

Explains how to change the test voltage setting directly from the main test screen.

Measurement Control: Stop and Continue

Details how to stop an ongoing measurement or run it continuously on a selected phase.

Result Display and Output

Turns Ratio vs. Voltage Ratio Display

Explains how to switch between displaying turns ratio and voltage ratio calculations.

Printing and Saving Test Results

Details the procedures for printing or saving the measurement results obtained from the test.

Advanced Screen Operation with Data

Pass/Fail Indicators and Naming

Shows how results display pass/fail status and how to enter transformer names for identification.

Ratio Display Options

Selecting Turns or Voltage Ratio Display

Describes the options for displaying turns ratio or voltage ratio and their calculation basis.

Tap Changer Control

Managing Transformer Taps

Explains how the instrument displays and controls tap steps, allowing step-by-step measurements.

Tap Selection Methods

Choosing Taps by Nominal Voltage

Demonstrates selecting tap changer positions based on nominal voltage values for transformer testing.

Primary and Secondary Tap Management

Handling Dual-Side Taps

Explains how to manage transformers with tap changers on both primary and secondary winding systems.

Tertiary Winding System Support

Measuring with Tertiary Windings

Describes how to select and measure transformers that feature a tertiary winding system.

Tertiary Tap Changer Control

Managing Tertiary Winding Taps

Explains managing tertiary tap changers and primary tap changes when switching winding systems.

Creating New Transformer Profiles

New Measurement Options

Presents options for creating a new transformer, loading from archive, copying, or making a new measurement.

Defining a New Transformer

Creating a Simple Transformer Profile

Guides the user through creating a new transformer profile without taps, selecting test voltage and type.

Defining Transformer Taps

Specifying Tap Steps and Voltages

Explains how to define tap steps and associate voltages for transformer taps on primary and secondary windings.

Adding Tertiary Winding Data

Configuring Tertiary Winding Taps

Details activating the tertiary option and defining taps for the third winding system.

Loading Transformer Data from Archive

Accessing Stored Transformer Data

Explains how to load, clone, or manage transformer data stored locally or on a memory stick.

Copying Transformer Configurations

Duplicating Transformer Settings

Describes copying an existing transformer's settings to create a new, similar profile for identical objects.

Measurement and Template Management

Saving Multiple Measurements

Explains how to save multiple measurements using the 'New Measurement' option to avoid overwriting.

Using Transformer Templates

Details creating and using templates for testing multiple similar transformers efficiently.

Transformer Information Entry

Entering Rated Voltage Data

Describes inputting primary, secondary, and tertiary voltage data for ratio calculations and tap settings.

Adding Identification Details

Explains entering transformer name, serial number, manufacturer, type, and other identifying details.

Setting General Parameters

Covers setting maximum ratio deviation and selecting international standards (IEC, ANSI, Australian).

Viewing and Printing Results

Accessing Measurement Results

Describes how to view a sorted list of results and graphics, noting read-only or read/write access.

Tap Changer Data Entry

Using the Tap Data Wizard

Explains how to use the wizard to automatically enter tap changer data, including nominal voltages.

Manual Tap Data Entry

Describes manually entering designator and voltage for each tap step, useful for non-linear taps.

Archive Management

Loading, Deleting, and Exporting Data

Explains managing data in the archive, including loading, deleting, importing, and exporting via USB.

Setup Menu Options

General Setup Settings

Covers license, about, clock, cursor, update, language, and service menu configurations.

Operator and Standard Settings

Details settings for operator logging and selecting international standards for transformer testing.

Printer and Color Settings

Explains configuration options for printers and selecting display color schemes for readability.

General Setup Configuration

License, About, and Clock Settings

Manages license keys, displays instrument info (firmware, serial), and sets the system date and time.

Cursor, Update, Language, and Service

Controls cursor, manages firmware updates, selects languages, and accesses service menus.

Operational and Output Settings

Operator and Standard Configuration

Discusses operator logging for measurements and selecting international standards for testing.

Printer and Display Color Options

Covers settings for external/internal printers and choosing display color schemes for optimal contrast.

Technical Specifications

Measurement Parameters and Accuracy

Details ratio, current, and phase angle measurement parameters, ranges, and their respective accuracies.

Instrument Specifications and Options

General Specifications

Lists model, dimensions, weight, input power, test voltage options, display, and interface details.

Available Accessories and Options

Describes optional accessories like the T-Rex voltage option and rackmount version for enhanced functionality.

Hardware Interfaces

RS232, T-Rex, and USB Ports

Details the connections, parameters, and pin assignments for RS232, T-Rex extension, and USB ports.

External Tap Switch Interface

Explains the interface for external tap switches, including trigger functionality and warning device connections.

Raytech Toolbox Software

Data Exchange and Firmware Updates

Describes the Raytech Toolbox software for data exchange and updating the instrument's firmware.

Communication Protocols and Remote Control

Hardware and Software Protocols

Details the hardware protocol (RS232) and software protocol requirements for remote control operations.

Remote Command Interface

Explains how to use remote commands, syntax, and how to obtain the complete command set.

Appendix and Contact Information

Company Contact Details

Provides contact addresses for Raytech GmbH in Switzerland and Raytech USA, Inc.

Current Transformer Testing

Introduction to CT Testing

Explains the nature of current transformers and how the instrument tests them by applying voltage.

Standard CT Measurement Procedure

Details lead connections and initial steps for measuring current transformers for highest accuracy.

Advanced CT Testing Scenarios

Handling Low Impedance CTs

Addresses 'Overcurrent' messages for low impedance CTs by recommending lower test voltages.

CT Information and Tapped Secondaries

Explains CT ratio definition in info fields and testing CTs with multiple tapped secondaries.

Test Report Generation

Internal Printer Test Reports

Shows an example of a test report generated by the instrument's built-in thermal printer.

External Printer Test Reports

External Printer Report Format

Displays an example test report formatted for printing via an external USB printer.

Firmware Update Procedure

Updating Instrument Firmware

Explains how to update the TR-Mark III 250V firmware via a USB memory stick for new releases.

Error Message Reference

Common Operation Error Messages

Lists and explains common error messages like 'No Test Leads', 'Emergency Pressed', and 'Overcurrent'.

Troubleshooting Common Issues

Display and Touch Panel Issues

Provides steps to resolve issues where the system display or touch panel is not functioning correctly.

Measurement Start and USB Issues

Offers solutions for problems preventing measurement startup or USB memory stick recognition.

Warranty and Limitation of Liability

Product Warranty Terms

Outlines the 5-year warranty period and conditions for the TR-Mark III 250V, including return requirements.

Warranty Exclusions and Limitations

Details warranty exclusions, limitations, and the scope of liability concerning product misuse or unauthorized modifications.

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