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Rollo Solar RT 200 - User Manual

Rollo Solar RT 200
72 pages
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Installation
Manual
Tubular Motors
RT 200
RT 400

Table of Contents

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Summary

Installation Guidelines

Electrical Work Safety

Covers electrical connections, installations, and safety precautions for electrical work.

Initial Setup and Components

Initial Start-up Procedure

Procedures for starting up the system and providing instructions to the operator.

Scope of Delivery and Tools

Details delivery contents, checks, and lists required installation tools.

Safety and Usage Information

Safety Devices Overview

Explains the function of various safety devices protecting the user.

Intended Use Guidelines

Defines the appropriate applications and conditions for Rollo Solar motors.

Core Installation Procedures

General Installation Notes

Provides general installation guidelines and electrical work precautions.

Installing the RT 200 Motor

RT 200 Shaft Installation Steps

Step-by-step guide for installing the RT 200 motor in the shaft.

Installing the RT 400 Motor

RT 400 Shaft Installation Steps

Step-by-step guide for installing the RT 400 motor in the shaft.

Motor Conversion Process

K-Motor to RT Drive Adapter

Instructions for converting from a K-motor to an RT drive using an adapter.

Cable Routing Procedures

Drive to Clamping Flange Routing

Guide on properly routing cables between the drive and clamping flange.

Counter Bearing Installation

Locking the Shaft Mechanism

Detailed steps for installing the counter bearing to lock the shaft.

Distribution Box Preparation

Grounding and Connection Prep

Guide on preparing the distribution box for cable connections and grounding.

Flexible Tube Installation

Tube on Pre-assembly Flange

Instructions for installing the flexible tube onto the pre-assembly flange.

Drive Cable Insertion

Cable into Distribution Box

Guide on inserting the drive cable into the distribution box.

Cable Gland Application

Drive Cable Gland Use

Instructions on using the cable gland for the drive cable.

Cable Routing to System

Distribution Box to System Cable

Guide on inserting cables between the distribution box and the technical system.

Supply Cable Specifications

Cable Cross-Sections Table

Table detailing required cable cross-sections for different lengths and applications.

RT Drive Cable Connections

7 to 9 Core Wiring Diagram

Wiring diagrams for connecting the RT drive with 7 or 9 cores.

RT Drive Cable Connections

5 to 9 Core Wiring Diagram

Wiring diagrams for connecting the RT drive with 5 or 9 cores.

Cable Gland for Distribution Box

Transformer Cable Gland Use

Instructions on using the cable gland for distribution box and transformer connections.

Grounding the Distribution Box

Safety Grounding Steps

Steps for grounding the distribution box according to DIN standards.

Connecting Drive and Connecting Cable

Cable Connection Procedure

Guide on connecting the drive cable to the connecting cable.

Alternative Cable Routing Method

Direct Routing through Distribution Box

Describes an alternative method for routing the cable through the distribution box.

Sealing the Distribution Box

Gel Sealing Process

Instructions for sealing the distribution box using gel to prevent water ingress.

Distribution Box Cover Installation

Placing the Final Cover

Guide on placing the cover on the distribution box after sealing.

Transformer and Motor Fuse

Component Identification and Caution

Identifies components of the transformer and motor fuse, and provides installation caution.

Transformer and Motor Fuse

Replacing the Motor Fuse

Instructions for replacing a defective motor fuse with a new one of the same rating.

Connecting the Controller

Controller Cable Connection Steps

Guide on connecting the controller with cables, noting EPROM retention.

RSC 3 Circuit Board Details

RSC 3 Board Overview

Detailed image and labels of the RSC 3 circuit board.

RSC 4 Circuit Board + PS1

RSC 4 Board and PS1 Overview

Detailed image and labels of the RSC 4 circuit board with PS1.

RSC Circuit Diagrams

RSC3;RSC4 Wiring Diagram

Comprehensive circuit diagram for RSC3 and RSC4 controllers.

DIP Switch Configuration

Public Pool Kill Switch Setup

Instructions for configuring the DIP switch for public pools, especially the kill switch.

Braking Resistor Connection

Resistor Installation and Caution

Guide on connecting the braking resistor, noting its variation with motor power.

Status Indicators and Buttons

LED Indicator Meanings

Identifies status LEDs and their meanings.

Operating Button Functions

Details the internal programming and operating buttons.

Programming End Positions

Configuring ZU (CLOSED) Position

Steps to configure the 'ZU' (CLOSED) end position by activating programming mode.

Configuring AUF (OPEN) Position

Steps to configure the 'AUF' (OPEN) end position by activating programming mode.

Key Switch Connection

Key Switch Component Identification

Guide on connecting and identifying parts of the key switch.

PS1 Switch Connection

PS1 Switch Wiring and Operation

Guide on connecting the PS1 switch, including cable characteristics and switch operation.

Wireless Module Connection

Wireless Module Component Setup

Guide on connecting the RSC wireless module and its components.

Transmitter Programming

Teaching Handheld Transmitters to Receiver

Instructions for teaching handheld transmitters to the receiver.

System Functionality

Filter Pump Locking Connection

Explains the connection for locking the filter pump based on roller shutter positions.

Bus;EIB System Integration

Controller Connection Diagram

Diagram and description for connecting the controller with a BUS/EIB system.

Troubleshooting Common Errors

End Position Errors

Troubleshooting steps for end positions not stopping correctly.

Troubleshooting Switch Issues

Switch Response Problems

Troubleshooting steps for when the switch or programming switch is not working.

Troubleshooting Transmitter Issues

Handheld Transmitter Response Problems

Troubleshooting steps for when the handheld transmitter or remote control is not working.

Troubleshooting Controller and Mode Errors

Controller Programming and Mode Errors

Troubleshooting for controller programming, emergency mode, and thermosensor issues.

Troubleshooting System Faults

Motor and Pulse Generator Faults

Troubleshooting for motor or pulse generator faults displayed on the circuit board.

Troubleshooting Undervoltage Issues

Undervoltage Detection and Resolution

Troubleshooting steps for undervoltage errors detected by the system.

Emergency Mode Operation

Activating Emergency Mode

Steps to activate emergency mode by holding the PROG button.

Deactivating Emergency Mode

Steps to deactivate emergency mode by holding the PROG button.

Maintenance and Disposal

Maintenance Information

Information regarding maintenance requirements for Rollo Solar underwater drives.

Decommissioning Procedure

Instructions for decommissioning the underwater drive by a skilled expert.

Product Disposal Guidelines

Guidelines for proper disposal of the motor, advising against household rubbish.

Rollo Solar RT 200 Specifications

General IconGeneral
BrandRollo Solar
ModelRT 200
CategoryEngine
LanguageEnglish

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