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RuiDa RDC6563F - User Manual

RuiDa RDC6563F
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RDC6563F Standalone Fiber Cutting Control System User Manual V2.0 I
SHENZHEN RUIDA TECHNOLOGY CO., LTD
RDC6563F
Standalone Fiber Cutting Control
System User Manual V2.0
Users should read this manual before using the controller.
This manual contents is the system operation manual
Read this manual carefully to ensure proper electrical connection
SHENZHEN RUIDA TECHNOLOGY CO., LTD
Address 301A.302B,Technology Building,NO.,1067 Nanhai
Avenue,Nanshan District,Shenzhen city,Guangdong
Province,P.R.China
Tel 0755--26066687
Fax 0755--26982287
E-mail sales@rd-acs.com
Website www.rd-acs.com

Table of Contents

Questions and Answers

Summary

Copyright Declaration

Certification Statements

CE Certification

Product compliance with European safety standards.

ROHS Certification

Product compliance with EU hazardous substance regulations.

FCC Certification

Product compliance with US electronic product safety regulations.

Safety Information

Receiving, Unpacking, and Inspection

Chapter 1 Overview

Introduction to Fiber Cutting Control System

Overview of the RDC6563F system and its capabilities.

RDC6563 F Main Technical Parameters

Specifies the core technical specifications of the RDC6563F controller.

Mainboard Size Chart

Provides dimensional drawings of the RDC6563F mainboard.

Panel Size Chart

Provides dimensional drawings of the RDC6563F control panel.

Amplifier Installation Dimensions

Illustrates the dimensions for amplifier installation.

Chapter 2 Hardware Wiring Instruction

System Wiring Diagram

Illustrates the overall system wiring connections.

Sensor Amplifier Interface

Details the connection and importance of the sensor amplifier interface.

Main Power Input Interface

Defines the main power input interface signals and their functions.

HMI Interface

Describes the HMI connection via DB9 interface and safety precautions.

PC-USB Interface

Explains the connection to a PC via USB for software and driver setup.

U-disk Interface

Details the U-disk port for accessing and copying files.

Ethernet Interface

Describes the Ethernet connection for PC communication.

BWK Interface

Explains the connection for the BWK wireless handheld box receiver.

X, Y, U, A Axis Motor Interface

Defines the pin assignments for X, Y, U, and A axis motor connections.

Z Axis Motor Interface

Defines the pin assignments for the Z-axis motor connection.

Limit Switch Interface

Details the connection options for limit switches.

LASER Interface

Specifies the pin definitions for connecting the laser.

AB Switch Interface

Defines the pin assignments for the AB switch interface.

Input IO

Lists and describes the general input IO interface definitions.

General Output IO

Lists and describes the general output IO interface definitions.

Indicator Description

Explains the meaning of various system indicators for diagnostics.

Chapter 3 HMI Functions Introduction

HMI Overview and Operation

Describes the HMI panel, main interface, buttons, and basic operations.

User Parameters

Guides on viewing, modifying, and saving user-configurable parameters.

Vendor Parameters

Details advanced parameters and settings intended for manufacturers.

File Management

Covers operations for memory files, U-disk files, and file preview.

Menu Navigation and Settings

Outlines menu options for speed, power, language, and system settings.

System Functions and Maintenance

Details axis reset, accessibility, alarms, diagnostics, and firmware upgrades.

Password Management

Covers password input and settings for system security.

Chapter 4 Follow System

Follow-up System Function

Introduction to the follow-up system's purpose and operation.

Servo Calibration

Procedure to calibrate servo motors for accurate positioning.

Capacitor Calibration

Process to calibrate the capacitive sensor for height detection.

Auto-tuning

Optimizing system parameters for improved follow-up performance.

Following Detection

Interface for real-time monitoring of Z-axis motion and status.

Chapter 5 BWK Handheld Box

BWK Wireless Handheld Box Introduction

Overview of the wireless controller and its communication range.

Handheld Box Button Function Description

Details the functions of each button on the BWK handheld controller.

Chapter 6 System Test

X, Y Axis Motion Test

Procedure to test the movement and direction of X and Y axes.

Z Axis Following Test

Procedure to test the Z-axis following system, including sensors.

Laser Test

Steps to verify the laser output and functionality.

Cutting Test

Instructions for performing a test cut after setup and configuration.

Chapter 7 Alarm Message Description

Alarm Information Description

Overview of alarm types and system protection actions.

System Error

Describes system errors and troubleshooting steps.

Upper and Lower Limit Trigger

Troubleshooting for limit switch trigger issues.

X, Y, U, A Hard Limit Trigger

Troubleshooting for hard limit trigger on multiple axes.

Reset Error

Details causes and solutions for reset errors.

Capacitance Value Becomes Smaller

Troubleshooting steps when capacitance sensor readings decrease.

Collision Alarm

Diagnosing and resolving collision alarm situations.

Air Pressure Alarm

Handling alarms related to insufficient air pressure.

Large Following Error

Troubleshooting excessive following errors during operation.

Encoder Error

Diagnosing and fixing encoder-related errors.

X, Y, U, A Axis Servo Alarm

Resolving servo alarms on multiple axes.

Z Axis Servo Alarm

Troubleshooting Z-axis servo motor alarms.

Machine Protection

Understanding and resolving machine protection alarms.

Following Alarm

Addressing alarms related to the Z-axis following system.

Machine Alarm

General troubleshooting for laser machine alarms.

Frame Crossing

Resolving issues where the cutting path exceeds machine limits.

Mainboard Communication Failed

Troubleshooting communication issues between the mainboard and panel.

No File

Resolving errors when no file is found for processing.

Chapter 8 Device Connection

USB Drive Installation

Guide to installing USB drivers for PC connection.

USB Device Connection

Procedure to connect the mainboard to the PC via USB.

Ethernet Device Connection

Instructions for connecting the mainboard to a network via Ethernet.

Chapter 9 Appendix

Common Troubleshooting Methods

A comprehensive guide to diagnosing and resolving common issues.

Summary

Copyright Declaration

Certification Statements

CE Certification

Product compliance with European safety standards.

ROHS Certification

Product compliance with EU hazardous substance regulations.

FCC Certification

Product compliance with US electronic product safety regulations.

Safety Information

Receiving, Unpacking, and Inspection

Chapter 1 Overview

Introduction to Fiber Cutting Control System

Overview of the RDC6563F system and its capabilities.

RDC6563 F Main Technical Parameters

Specifies the core technical specifications of the RDC6563F controller.

Mainboard Size Chart

Provides dimensional drawings of the RDC6563F mainboard.

Panel Size Chart

Provides dimensional drawings of the RDC6563F control panel.

Amplifier Installation Dimensions

Illustrates the dimensions for amplifier installation.

Chapter 2 Hardware Wiring Instruction

System Wiring Diagram

Illustrates the overall system wiring connections.

Sensor Amplifier Interface

Details the connection and importance of the sensor amplifier interface.

Main Power Input Interface

Defines the main power input interface signals and their functions.

HMI Interface

Describes the HMI connection via DB9 interface and safety precautions.

PC-USB Interface

Explains the connection to a PC via USB for software and driver setup.

U-disk Interface

Details the U-disk port for accessing and copying files.

Ethernet Interface

Describes the Ethernet connection for PC communication.

BWK Interface

Explains the connection for the BWK wireless handheld box receiver.

X, Y, U, A Axis Motor Interface

Defines the pin assignments for X, Y, U, and A axis motor connections.

Z Axis Motor Interface

Defines the pin assignments for the Z-axis motor connection.

Limit Switch Interface

Details the connection options for limit switches.

LASER Interface

Specifies the pin definitions for connecting the laser.

AB Switch Interface

Defines the pin assignments for the AB switch interface.

Input IO

Lists and describes the general input IO interface definitions.

General Output IO

Lists and describes the general output IO interface definitions.

Indicator Description

Explains the meaning of various system indicators for diagnostics.

Chapter 3 HMI Functions Introduction

HMI Overview and Operation

Describes the HMI panel, main interface, buttons, and basic operations.

User Parameters

Guides on viewing, modifying, and saving user-configurable parameters.

Vendor Parameters

Details advanced parameters and settings intended for manufacturers.

File Management

Covers operations for memory files, U-disk files, and file preview.

Menu Navigation and Settings

Outlines menu options for speed, power, language, and system settings.

System Functions and Maintenance

Details axis reset, accessibility, alarms, diagnostics, and firmware upgrades.

Password Management

Covers password input and settings for system security.

Chapter 4 Follow System

Follow-up System Function

Introduction to the follow-up system's purpose and operation.

Servo Calibration

Procedure to calibrate servo motors for accurate positioning.

Capacitor Calibration

Process to calibrate the capacitive sensor for height detection.

Auto-tuning

Optimizing system parameters for improved follow-up performance.

Following Detection

Interface for real-time monitoring of Z-axis motion and status.

Chapter 5 BWK Handheld Box

BWK Wireless Handheld Box Introduction

Overview of the wireless controller and its communication range.

Handheld Box Button Function Description

Details the functions of each button on the BWK handheld controller.

Chapter 6 System Test

X, Y Axis Motion Test

Procedure to test the movement and direction of X and Y axes.

Z Axis Following Test

Procedure to test the Z-axis following system, including sensors.

Laser Test

Steps to verify the laser output and functionality.

Cutting Test

Instructions for performing a test cut after setup and configuration.

Chapter 7 Alarm Message Description

Alarm Information Description

Overview of alarm types and system protection actions.

System Error

Describes system errors and troubleshooting steps.

Upper and Lower Limit Trigger

Troubleshooting for limit switch trigger issues.

X, Y, U, A Hard Limit Trigger

Troubleshooting for hard limit trigger on multiple axes.

Reset Error

Details causes and solutions for reset errors.

Capacitance Value Becomes Smaller

Troubleshooting steps when capacitance sensor readings decrease.

Collision Alarm

Diagnosing and resolving collision alarm situations.

Air Pressure Alarm

Handling alarms related to insufficient air pressure.

Large Following Error

Troubleshooting excessive following errors during operation.

Encoder Error

Diagnosing and fixing encoder-related errors.

X, Y, U, A Axis Servo Alarm

Resolving servo alarms on multiple axes.

Z Axis Servo Alarm

Troubleshooting Z-axis servo motor alarms.

Machine Protection

Understanding and resolving machine protection alarms.

Following Alarm

Addressing alarms related to the Z-axis following system.

Machine Alarm

General troubleshooting for laser machine alarms.

Frame Crossing

Resolving issues where the cutting path exceeds machine limits.

Mainboard Communication Failed

Troubleshooting communication issues between the mainboard and panel.

No File

Resolving errors when no file is found for processing.

Chapter 8 Device Connection

USB Drive Installation

Guide to installing USB drivers for PC connection.

USB Device Connection

Procedure to connect the mainboard to the PC via USB.

Ethernet Device Connection

Instructions for connecting the mainboard to a network via Ethernet.

Chapter 9 Appendix

Common Troubleshooting Methods

A comprehensive guide to diagnosing and resolving common issues.

RuiDa RDC6563F Specifications

General IconGeneral
ModelRDC6563F
DisplayLCD
Operating SystemEmbedded
Supported MotorsStepper, Servo
ApplicationLaser engraving and cutting
Memory128KB
Communication InterfaceUSB
Laser ControlSupported
File FormatG-code
Operating Temperature0°C to 50°C
Storage Temperature-20°C to 70°C
Humidity10% to 90% (non-condensing)
Controller TypeDSP-based
Input Voltage24V
Axis3

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