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Schwarz SB10B - User Manual

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Operating instructions
Frame Formwork Cleaner
Model SB10B
Machine number: 5253
Year of build: 2017
State of documentation 08/2017

Table of Contents

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Summary

Preface

1.1 Basic notes

Provides fundamental information for operating the machine safely and correctly.

1.2 Warranty

Outlines the conditions under which warranty and liability claims are excluded.

1.3 Copyright

States the ownership of the operating instructions and restrictions on reproduction.

1.4 Our address

Lists the contact details and address of the manufacturer, Schwarz GmbH.

Safety notes

2.1 Safety provisions and cautionary measures

Details operator and staff obligations regarding safety and accident prevention.

2.2 Symbol and notice explanation

Explains the meaning of safety symbols and notices used in the instructions.

2.3 Safety notes at the machine

Describes safety icons applied directly to the machine and their meanings.

2.4 General safety notes

Covers general safety rules for operation, maintenance, and modifications.

2.5 Operation safety

Highlights safety requirements for operating, setting up, and commissioning the machine.

2.6 Dangers from electrical energy

Warns about hazards associated with electrical voltage and components.

2.7 Oils and lubricants

Addresses potential health and environmental dangers from oils and lubricants.

2.8 Maintenance and care safety

Specifies safety precautions before performing maintenance and care work.

2.9 Repairs safety

Covers safety measures and precautions required during repair work.

2.10 Disassembly and disposal

Outlines the need to observe regulations for machine disassembly and disposal.

Working method and purpose

3.1 Working notes

Describes the usual progress of a work step for frame formwork cleaning.

3.2 Intended use

Specifies the intended application for the frame formwork cleaner SB10B.

3.3 Non-intended use

Details potential dangers arising from improper use or untrained personnel.

3.4 Prohibitions

Lists actions that are forbidden during the operation of the machine.

Technical information

4.1 Technical data

Provides key specifications including drives, emission values, dimensions, and weights.

4.2 Transport and storage of the machine

Gives instructions on safely loading, transporting, and securing the machine.

4.3 Machine setup and commissioning

Details procedures for selecting the site, setup, and initial commissioning.

4.4 Deduster setup and commissioning

Provides instructions for setting up and commissioning the PF-Jet 9000 deduster.

4.5 Machine disassembly

Outlines the steps required for safely disassembling the machine.

4.6 Electrical connections

Explains the requirements for electrical supply and connections.

4.7 Commissioning

Details the preparation, switching on, and safety inspection for commissioning.

Operation

5.1 Operating panel overview

Provides a detailed layout and explanation of the machine's operating panel keys.

5.2 Switching on and starting the machine

Guides users through the process of powering on and initiating machine operation.

5.3 Working with the machine

Covers safety precautions and work processes for automatic mode operation.

5.4 Setting up the machine (height and width settings)

Explains how to adjust the machine's height and width settings.

5.5 Setting up the transverse cleaning sensors

Details the procedure for adjusting the transverse cleaning sensors.

5.6 Setting the Press-on Pressure of the Transverse Cleaning

Describes how to adjust the press-on pressure for the transverse cleaning brush.

5.7 Setting the pressure pre-tension

Covers the setting and adjustment of pressure pre-tension for sensors.

5.8 Switching off the machine

Provides instructions on how to safely shut down the machine.

5.9 EMERGENCY OFF button

Explains the function and location of the emergency stop buttons.

5.10 Menu structure of the operating panel

Details the hierarchical structure and navigation of the operating panel menus.

5.10.1 Information pages

Describes how to access and interpret information displayed on the operating panel.

5.10.2 Settings

Explains how to access and modify machine settings via the operating panel.

5.10.3 Manual operation

Guides users through manual control functions of the machine via the panel.

5.11 Functions via the operating panel

Details various operational functions accessible through the control panel.

5.11.1 Reference run

Explains the process of performing a reference run for width measurement.

5.11.2 Homing run

Describes the homing run procedure for returning components to their home positions.

5.11.3 Message Element in system - Reset

Details how to handle and reset the 'Element in system' status message.

5.11.4 Reversing request

Explains the option to reverse formwork elements for subsequent cleaning or setting.

5.11.5 Display and colours in the operating panel

Describes the meaning of different symbols and colours on the operating panel.

5.11.6 Login settings, service pages

Covers access to settings and service pages requiring a code.

5.11.7 Reading and resetting of fault messages

Explains how to view and clear error messages from the operating panel.

Maintenance and care

6.1 Maintenance notes

Emphasizes that maintenance must be done by trained staff using genuine parts.

6.2 Maintenance plan

Presents scheduled maintenance activities with intervals, aids, and responsible persons.

6.3 Changing the transverse cleaning brush

Provides step-by-step instructions for replacing the transverse cleaning brush.

6.4 Changing the side brushes

Details the procedure for removing and replacing the side brushes.

6.5 Changing the disc brushes

Explains the process for removing, replacing, and adjusting disc brushes.

6.6 Changing the infeed rollers, drive chains and chain wheels

Guides users through replacing infeed rollers, drive chains, and chain wheels.

6.7 Lubrication points

Identifies key lubrication points and provides instructions for lubrication.

6.8 Electrical maintenance

States that the machine is not subject to special electrical maintenance.

6.9 Deduster maintenance

Refers to separate documentation for deduster maintenance and safety.

Interference and remedies

7.1 Drive troubleshooting

Lists common drive errors, their causes, and remedies, noting electrician involvement.

7.2 Transverse cleaning troubleshooting

Covers faults related to transverse cleaning, including causes and solutions.

7.3 Side cleaning troubleshooting

Addresses issues with side cleaning, detailing errors, causes, and remedies.

7.4 Cover cleaning troubleshooting

Details faults in cover cleaning, including causes and required actions.

7.5 Notes on troubleshooting for the electrician

Provides specific guidance for electricians on troubleshooting electrical issues.

Spare parts and circuit diagrams

8.1 Overview drawings

Presents visual diagrams identifying various spare parts on the machine.

8.2 Total list mechanical spare and wear parts

Lists all mechanical spare and wear parts with component numbers and descriptions.

8.3 General mechanical spare and wear parts

Provides a general list of mechanical spare and wear parts.

8.4 Mechanical spare and wear parts drive beam

Lists mechanical spare parts specifically for the drive beam assembly.

8.5 Mechanical spare and wear parts transverse cleaning

Lists mechanical spare parts relevant to the transverse cleaning system.

8.6 Mechanical spare and wear parts side cleaning

Lists mechanical spare parts used in the side cleaning system.

8.7 Mechanical spare and wear parts cover cleaning

Lists mechanical spare parts associated with the cover cleaning function.

8.8 Mechanical spare and wear parts width adjustment

Lists mechanical spare parts used for the width adjustment mechanism.

8.9 Electrical spare and wear parts

Lists all electrical spare and wear parts for the machine.

8.10 Circuit diagram

Refers to external documentation for detailed circuit diagrams.

Equipment and accessories

9.1 Equipment

States that no specific equipment is included beyond the main machine.

9.2 Accessories

Lists included accessories such as wrenches, tables, and removal devices.

EC declaration of conformity

10.1 EC declaration of conformity

Confirms the machine's compliance with EC Machinery Directive 2006/42/EC.

Schwarz SB10B Specifications

General IconGeneral
BrandSchwarz
ModelSB10B
CategoryIndustrial Equipment
LanguageEnglish