TABLE OF CONTENTS
NOTE: Refer to shop manual for sections NOT covered in this supplement.
SAFETY NOTICE ................................................................................... III
INTRODUCTION ................................................................................... V
HULL IDENTIFICATION NUMBER (H.I.N.) ...................................................................... V
ENGINE IDENTIFICATION NUMBER (E.I.N.) ................................................................... V
02 MAINTENANCE
01 – PERIODIC INSPECTION CHART............................................................................ 1
04 – STORAGE ..................................................................................................... 5
ENGINE DRAINING .................................................................................................. 5
PROPULSION SYSTEM.............................................................................................. 5
FUEL SYSTEM........................................................................................................ 6
COOLING SYSTEM FLUSHING AND ENGINE INTERNAL LUBRICATION ...................................... 6
BATTERY.............................................................................................................. 7
WATERCRAFT CLEANING........................................................................................... 7
ANTIFREEZING PROTECTION...................................................................................... 7
ANTICORROSION TREATMENT.................................................................................... 8
03 TROUBLESHOOTING
01 – TROUBLESHOOTING CHART.............................................................................. 9
ENGINE WILL NOT START.......................................................................................... 9
O.T.A.S.
TM
SYSTEM NOT FUNCTIONAL ........................................................................... 9
BILGE PUMP DOES NOT WORK................................................................................... 9
WARNING LIGHT IS ON/ENGINE NOT RUNNING ................................................................ 10
STEERING POLE IS HEAVIERTHAN USUAL...................................................................... 10
STEERING POLE IS STIFFER THAN USUAL....................................................................... 10
ENGINE CANNOT REACH MAXIMUM RPM (LACKOF PERFORMANCE)...................................... 10
04 ENGINE (2-STROKE)
07 – EXHAUST SYSTEM.......................................................................................... 11
REMOVAL ............................................................................................................ 13
INSTALLATION ....................................................................................................... 17
06 ENGINE MANAGEMENT (RFI)
02 – DIAGNOSTIC PROCEDURES .............................................................................. 23
ADVANCED DIAGNOSTIC........................................................................................... 23
05 – ADJUSTMENT................................................................................................ 25
THROTTLE CABLE ADJUSTMENT........................................................................ 25
09 COOLING SYSTEM
01 – CIRCUIT, COMPONENTS AND CARE..................................................................... 27
CIRCUIT............................................................................................................... 28
COMPONENTS....................................................................................................... 28
CARE .................................................................................................................. 28
TOWING THE WATERCRAFT IN WATER........................................................................... 28
I
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