SAFETY NOTICE
SAFETY NOTICE
This manual has been prepared as a guide to correctly service and repair the 2004 3D
TM
RFI
TM
SEA-DOO
watercraft. This Shop Manual Supplement must be used in conjunction with the 2004 Sea-doo Shop
Manual (P/N 219 100 192). Refer to this manual when a particular system is not covered in this Supple-
ment.
This edition was primarily published to be used by watercraft mechanical technicians who are already fa-
miliar with all service procedures relating to BRP made watercraft. Mechanical technicians should attend
training courses given by BRP Training Dept.
Please note that the instructions will apply only if proper hand tools and special service tools are used.
This Shop Manual Supplement uses technical terms which may be slightly different from the ones used
in the Parts Catalog.
It is understood that this manual may be translated into another language. In the event of any discrepan-
cy, the English version shall prevail.
The content depicts parts and/or procedures applicable to the particular product at time of writing. Ser-
vice and Warranty Bulletins may be published to update the content of this manual. Make sure to read
and understand these.
In addition, the sole purpose of the illustrations throughout the manual, is to assist identification of the
general configuration of the parts. They are not to be interpreted as technical drawings or exact replicas
of the parts.
The use of BRP parts is most strongly recommended when considering replacement of any component.
Dealer and/or distributor assistance should be sought in case of doubt.
The engines and the corresponding components identified in this document should not be utilized on
product(s) other than those mentioned in this document.
WARNING
Torque wrench tightening specifications must be strictly adhered to. Locking devices (ex.: lock-
ing tab, self-locking fasteners, etc.) must be installed or replaced with new ones. If the efficiency
of a locking device is impaired, it must be renewed.
WARNING
Unless otherwise specified, engine should be turned OFF and cold for all maintenance and repair
procedures.
This manual emphasizes particular information denoted by the wording and symbols:
WARNING
Identifies an instruction which, if not followed, could cause serious personal injury including pos-
sibility of death.
CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle compo-
nents.
NOTE: Indicates supplementary information needed to fully complete an instruction.
Although the mere reading of such information does not eliminate the hazard, your understanding of the
information will promote its correct use. Always use common shop safety practice.
III
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