Shinko DCL-33A User Manual

DIN RAIL MOUNTED INDICATING CONTOLLER
DCL-33A
INSTRUCTION MANUAL
Regulatory temperatury na szynę DIN z serii DCL-33A
http://acse.pl

Shinko DCL-33A Specifications

General

Brand	Shinko
Model	DCL-33A
Category	Controller
Language	English

Summary

Preface

Notes on Manual Usage

General information and important notices regarding the manual.

Safety Precautions and Warnings

Crucial safety information to prevent injury and damage.

Export Trade Control Ordinance

Guidelines regarding export control regulations.

Installation Precautions

Site Selection Criteria

Environmental conditions required for proper installation.

Wiring Precautions

General Wiring Safety

Essential safety guidelines and procedures for wiring.

Operation and Maintenance Precautions

Safe Operation and Upkeep

Guidelines for using and maintaining the instrument safely.

Model Identification

Model Nomenclature

Explanation of the controller's model designation.

Understanding the Model Label

Guide to interpreting the information on the product label.

Controller Components and Functions

Front Panel Indicators and Keys

Identification and function of the controller's interface elements.

Initial Setup Caution

Important warning before proceeding with initial setup.

Mounting to Control Panel

Site Selection Details

Specific environmental conditions for mounting location.

External Dimensions

Physical size specifications for the controller and CT.

DIN Rail Mounting and Removal

Recommended Fastening Plates

Compatible plates for secure mounting.

Mounting Procedure

Step-by-step instructions for attaching to DIN rail.

Removal Procedure

Step-by-step instructions for detaching from DIN rail.

Wiring Guide

Wiring Safety Warnings

Critical safety instructions before starting wiring.

Detailed Wiring Precautions

Specific guidelines for correct wiring.

Ferrule and Torque Specifications

Recommended ferrules and tightening torque.

Terminal Arrangement and Connections

Terminal Identification

Description of each terminal's function.

Heater Burnout Alarm Wiring

CT Connection for Burnout Alarm

Instructions for wiring the current transformer for this option.

Setup and Initial Power-Up

Power On Sequence and Display

What to expect when powering the unit for the first time.

Supported Input Types and Ranges

Table detailing sensor inputs and their operational ranges.

Setting Modes Overview

Main Setting Mode: SV1

Setting the primary desired value.

Sub Setting Mode Parameters

Auto-tuning (AT) Function

Configuration for automatic tuning.

Proportional Band Settings

Adjusting the proportional band for OUT1 and OUT2.

Integral and Derivative Time

Setting integral and derivative control parameters.

Anti-reset Windup (ARW)

Configuration for anti-reset windup.

Proportional Cycle Settings

Setting the cycle time for proportional control.

Manual Reset

Adjusting the manual reset value.

Sub Setting Mode Alarm and Loop Break Settings

Alarm 1 Value Configuration

Setting the action point for Alarm 1.

Heater Burnout Alarm Value

Setting the threshold for heater burnout detection.

Loop Break Alarm Configuration

Setting time and span for loop break alarms.

Alarm Type Selection

Table listing available alarm types.

Auxiliary Function Setting Mode 1

Value Lock Settings

Preventing accidental changes to settings.

Sensor Correction Configuration

Adjusting sensor input values.

Communication Protocol and Speed

Configuring serial communication parameters.

Parity and Stop Bit Settings

Communication error checking settings.

Auxiliary Function Setting Mode 2

Input Type and Unit Selection

Choosing the sensor input type and temperature unit.

Scaling Limits Configuration

Setting the scaling high and low limits.

Decimal Point and PV Filter Settings

Adjusting display format and input filtering.

Output Limit Settings

Configuring high and low limits for OUT1.

Auxiliary Function Setting Mode 2 (Continued)

OUT1 and OUT2 ON/OFF Control Settings

Hysteresis and cooling mode settings.

OUT2 Limit and Band Settings

Configuring OUT2 high/low limits and overlap/dead band.

Alarm Type Configuration

Selecting the type of alarm for Alarm 1.

Auxiliary Function Setting Mode 2 (Continued)

Alarm 1 Action State and Hold Function

Energized/De-energized and hold settings for Alarm 1.

Alarm 1 Hysteresis and Delay Time

Fine-tuning Alarm 1 behavior.

Control Action and AT Bias Settings

Setting control direction and auto-tuning bias.

SVTC Bias and Error Output Status

Configuring SVTC bias and output behavior during errors.

Controller or Converter Function Selection

Choosing between controller and converter modes.

Sensor Correction and Alarm Explanations

Sensor Correction Function Details

How sensor correction works.

Loop Break Alarm Function

Explanation of loop break alarm detection.

Alarm Energized/De-energized States

Visualizing alarm output states.

Output Status on Input Errors

Table showing output behavior during input errors.

Auxiliary Function Setting Mode 3

Event Input DI Allocation

Assigning functions to the digital input.

SV2 Setting

Configuring the second set value.

Auxiliary Function Setting Mode 3 (Continued)

Alarm 1 and Alarm 2 Value Settings

Enabling/disabling and setting values for alarms 1 and 2.

Alarm 2 Type and High Limit Settings

Selecting Alarm 2 type and setting its high limit.

Auxiliary Function Setting Mode 3 (Continued)

Alarm 2 Action State and Hold Function

Energized/De-energized and hold settings for Alarm 2.

Alarm 2 Hysteresis and Delay Time

Fine-tuning Alarm 2 behavior.

Alarm 3 Type Selection

Selecting the type of alarm for Alarm 3.

Alarm 3 Value 0 Enabled/Disabled

Enabling/disabling Alarm 3 at value 0.

Auxiliary Function Setting Mode 3 (Continued)

Alarm 3 Value and High Limit Settings

Setting values for Alarm 3.

Alarm 3 Action State and Hold Function

Energized/De-energized and hold settings for Alarm 3.

Alarm 3 Hysteresis and Delay Time

Fine-tuning Alarm 3 behavior.

Auxiliary Function Setting Mode 3 (Continued)

Alarm 4 Type Selection

Selecting the type of alarm for Alarm 4.

Alarm 4 Value 0 Enabled/Disabled

Enabling/disabling Alarm 4 at value 0.

Alarm 4 Value and High Limit Settings

Setting values for Alarm 4.

Alarm 4 Action State and Hold Function

Energized/De-energized and hold settings for Alarm 4.

Auxiliary Function Setting Mode 3 (Continued)

Alarm 4 Hysteresis and Delay Time

Fine-tuning Alarm 4 behavior.

Remote/Local and Remote Bias Settings

Configuring remote/local operation and bias.

External Input Limit Settings

Setting high and low limits for external input.

SV Rise/Fall Rate Settings

Configuring SV ramp rate behavior.

Auxiliary Function Setting Mode 3 (Continued)

Alarm Output Enable/Disable

Enabling/disabling alarm outputs (1-4).

Heater Burnout/Loop Break Alarm Output

Enabling/disabling specific alarm outputs.

Auxiliary Function Setting Mode 3 (Continued)

Preset Value Settings for Outputs

Configuring preset values for OUT1 and OUT2.

SUB-MODE Key Functionality

Defining the behavior of the SUB-MODE key.

Auto/Manual Control After Power On

Initial control mode selection.

Output MV Indication

How to View Output MV

Method for displaying the manipulated variable.

Simplified Converter Function

Converter Function Cautions

Important considerations before using converter mode.

Converter Setup Procedure

Step-by-step guide to configure as a converter.

Default Converter Parameters

Parameters automatically set when converter function is active.

Fine Adjustment of Converter Output

Converter Adjustment Method

Overall procedure for fine-tuning.

Zero Adjustment Steps

Specific steps for adjusting the zero point.

Span Adjustment Steps

Specific steps for adjusting the span.

Converter Setting Example

Example Input/Output Conditions

Scenario for converter configuration.

Calculation of Scaling Values

Method for calculating scaling limits and proportional band.

Conversion Diagram

Visual representation of the conversion process.

Operation Guide

Initial Operation Steps

Sequence for starting and operating the unit.

SUB-MODE Key Function Details

In-depth explanation of SUB-MODE key actions.

Event Input Priority

How event inputs affect operation.

Set Value Memory (EI Option) Operation

Using the EI option for SV selection.

Action Explanations

OUT1 Control Action

Explanation of OUT1's heating and cooling control behavior.

OUT1 ON/OFF Control Action

Explanation of OUT1's ON/OFF control with hysteresis.

Heater Burnout Alarm Action

Burnout Alarm Indicator and Logic

How the EVT indicator signals burnout.

Alarm Action Types

High and Low Limit Alarms

Behavior of basic limit alarms.

High/Low Limits Independent Alarms

Behavior of independent high/low limit alarms.

Alarm Action Types (Continued)

High/Low Limit Range Alarms

Behavior of range-based limit alarms.

Process Alarms

Behavior of process high/low alarms.

Alarms with Standby

Behavior of alarms with standby function.

OUT2 Action Explanations

OUT2 Heating and Cooling Control

Explanation of OUT2's control modes.

OUT2 Indicator Status

Meaning of OUT and EVT indicator lights for OUT2.

OUT2 Action with Overlap Band

Overlap Band Control Logic

How overlap band affects OUT2 action.

OUT2 Action with Dead Band

Dead Band Control Logic

How dead band affects OUT2 action.

Auto-tuning (AT) Process

AT Process Overview

How auto-tuning determines control parameters.

AT Fluctuation Patterns

Visual examples of AT process behavior.

Specifications Overview

Standard Specifications

Comprehensive technical specifications.

Input Specifications Details

Detailed input characteristics.

Performance and Control Specs

Accuracy, control performance, and output details.

EVT Output Functions

Alarm Output via EVT

Using EVT for various alarm types.

Loop Break Alarm Output via EVT

Using EVT for loop break alarms.

Attached Functions

Value Lock, Sensor Correction, Self-Diagnosis

Descriptions of auxiliary functions.

Cold Junction Compensation and Burnout Detection

Specific input-related functions.

Input Error Handling

Output Status on Input Errors

Table detailing output behavior during errors.

Input Range and Control Range Tables

Data for thermocouple, RTD, and DC inputs.

DC Input Disconnection Behavior

How the unit reacts to DC input loss.

Electrical and Environmental Specifications

Insulation and Dielectric Strength

Electrical safety ratings.

Power, Ambient, and Physical Specs

Power supply, humidity, weight, dimensions.

Included Accessories

List of items provided with the unit.

Optional Specifications

Heater Burnout Alarm (W Option) Details

Specifics for the heater burnout alarm option.

Serial Communication (C5 Option)

Communication Operations and Parameters

How to communicate and configure settings.

Data Formats and Error Detection

Details on communication protocols and error checking.

Digital External Setting Capabilities

Transmitting set values digitally.

Heating/Cooling Control (DC Option)

DC Option Control Parameters

Specifications for the heating/cooling control function.

External Input Options

Set Value Memory (EI Option) Function

How the EI option switches set values.

External Setting Input (EA Option) Function

How the EA option enables remote input.

Option Compatibility

Table showing which options can be used together.

Troubleshooting Guide

Indication Problems

Common issues with the display.

PV Display Flashing Issues

Diagnosing flashing PV display messages.

Troubleshooting Guide (Continued)

PV Display Abnormalities

Solutions for unstable or incorrect PV readings.

Error Code [E1] Troubleshooting

Resolving the E1 error code.

Key Operation Troubleshooting

Problems with Keypad Input

Solutions for unresponsive or incorrect key operations.

Control Troubleshooting

PV Not Rising Issues

Diagnosing why the process variable isn't increasing.

Output Status Issues

Resolving problems with output staying ON or OFF.

Character Tables

Main Setting Mode Characters

Character codes for main settings.

Sub Setting Mode Characters

Character codes for sub settings.

Alarm and Loop Break Value Settings

Character settings for alarm values.

Auxiliary Function Setting Mode 1 Characters

Lock, Sensor Correction, and Communication Settings

Character codes for mode 1 functions.

Alarm Type Table

Reference for alarm type codes.

Auxiliary Function Setting Mode 2 Characters

Input Type and Scaling Settings

Character codes for input and scaling.

Decimal Point, Filter, and Output Limit Settings

Character codes for display and output limits.

Hysteresis and Cooling Mode Settings

Character codes for hysteresis and cooling.

Auxiliary Function Setting Mode 2 Characters (Continued)

OUT2 Settings and Alarm 1 Configuration

Character codes for OUT2 and Alarm 1.

Control and Bias Settings

Character codes for control direction, AT bias, SVTC bias, and error output.

Controller/Converter Function Codes

Character codes for function selection.

Auxiliary Function Setting Mode 3 Characters

Event Input DI and SV2 Settings

Character codes for event input and SV2.

Alarm 1 & 2 Value Settings

Character codes for alarm value enabling/disabling.

Auxiliary Function Setting Mode 3 Characters (Continued)

Alarm 2 & 3 Value and High Limit Settings

Character codes for alarm values.

Alarm 2 & 3 Action State Settings

Character codes for energize/de-energize and hold functions.

Auxiliary Function Setting Mode 3 Characters (Continued)

Alarm 2, 3, 4 Hysteresis and Delay Time

Character codes for alarm timing and hysteresis.

Alarm 4 Type and Value Settings

Character codes for Alarm 4 configuration.

Remote/Local and Input Limit Settings

Character codes for remote operation and input limits.

Auxiliary Function Setting Mode 3 Characters (Continued)

SV Rate and Output Preset Settings

Character codes for SV rates and output presets.

Output Enable/Disable and Key Function Settings

Character codes for output control and SUB-MODE key.

Key Operation Flowchart