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SICK MCS200HW User Manual
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T
asks
User groups
Qualifications
Maintenance
•
Operator / s
y
stem int
egra‐
tor
•
Author
iz
ed operator
Ü
•
General know
ledge in
measurement t
echnolog
y
,
specialist dev
ice know
ledge
(possibly customer training
at SICK)
•
Service training
2
SAFET
Y INFOR
MA
TION
12
O
P
E
R
A
T
I
N
G
I
N
S
T
R
U
C
T
I
O
N
S
| MCS200HW
8021889/1D1T/V3-1/2021-09 | SICK
Subject to chang
e without notice
11
13
Table of Contents
Table of Contents
3
About this Document
7
Function of this Document
7
Scope of Application
7
Target Groups
7
Further Information
7
Symbols and Document Conventions
7
Warning Symbols
7
Warning Levels / Signal Words
8
Information Symbols
8
Data Integrity
8
Safety Information
9
Basic Safety Information
9
Warning Information on Device
10
Intended Use
11
Requirements on the Personnel's Qualification
11
Product Description
13
Product Identification
13
Gas Supply Terminology
14
Layout and Function
14
System Overview
14
Analyzer Cabinet
15
Gas Sampling Unit
17
Sample Gas Line, Heated
17
Instrument Air, Conditioning
18
Integrated GMS811 Fidori (Option)
18
Cooling Unit (Option)
19
Extended Interfaces (Option)
19
Remote Maintenance (Option)
19
Transport and Storage
20
Transport
20
Storage
21
Mounting
22
Safety
22
Scope of Delivery
22
Overview of Mechanical and Electrical Installation
22
Installation Sequence
23
Installing the Analyzer Cabinet
23
Installing the Sample Gas Line
24
Laying the Sample Gas Lines
24
Connecting the Heated Sample Gas Line to the Analyzer
25
Installing the Stainless Steel Screw Fitting
25
Using a Push-In Fitting (Pneumatic)
26
Laying the Hose Bundle Line
26
Connecting the Signal Lines on the Analyzer
27
Setting the Pressure Reducer Module
27
Connecting the Valve Block
28
Connecting the Span Gases
29
Connecting the Exhaust Gas Outlet
30
Electrical Installation
31
Safety
31
Equipment Protection
31
Disconnecting Device
31
Socket for Service Work
31
Connecting the Power Supply
31
Performing a High Voltage Test
32
Connecting the Signal Line (Option)
32
Connecting Ethernet (Option)
33
Commissioning
34
Prerequisites for Switching on
34
Switching on
34
Recognizing the Safe Operating State
34
Adjusting
34
Performing Zero Point Adjustment
34
Performing Reference Point Adjustment
35
Adjustment with Internal Adjustment Filter
35
Adjustment with Span Gas
35
O 2 Adjustment
36
Operation
37
Operating Concept
37
User Groups
37
Display
37
Tiles
38
Measuring Screen
39
Menus
41
Password
41
Menu Tree
41
Maintenance
45
Safety
45
Important Information
45
Cleaning
46
Clean Surfaces and Parts with Media Contact
46
Cleaning the Display
47
Maintenance Plan
47
Checking the System
48
Check Assemblies
48
Check External Instrument Air Supply
48
Check Span Gases
49
Check Environment
49
Check Gas Sampling Unit
49
Check Measured Values (When System in Operation)
49
Maintaining the Instrument Air Conditioning
49
Maintaining the Instrument Air Conditioning (Option)
49
Maintaining the External Instrument Air Conditioning (Option)
49
Replacing the Filter Pad
50
Replacing the Filter Mat of the Roof Fan Grill
50
Replacing the Filter Pad
51
Troubleshooting
52
Safety
52
Important Information
52
Error Messages and Possible Causes
52
Replacing the Electronics Module Filter Pad
57
Decommissioning
58
Switching off
58
Shutdown
58
Return Delivery
58
Shipping for Repair
58
Cleaning the Device before Returning
59
Transport
59
Disposal
59
Technical Data
60
Dimensional Drawings
60
Technical Data
62
Measured Values
62
Ambient Conditions
63
Housing
64
Interfaces and Protocols
64
Power Supply
64
Gas Supply
65
Tube Connections
65
Sample Gas Conditions
65
Connections in Analyzer
66
Power Supply - Connection / Fuses
66
Electronics Fuses
66
Connections for Heated Components
67
Connections for Interfaces and SD Card
69
Heated Sample Gas Line
71
Switching on the Circuit Breakers Again
71
Torques for Screw Fittings
71
Annex
73
Conformities
73
Licenses
73
Liability Disclaimer
73
Software Licences
73
Source Codes
73
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SICK MCS200HW Specifications
General
Brand
SICK
Model
MCS200HW
Category
Analytical Instruments
Language
English
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