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Sungrow SBR096 User Manual

Sungrow SBR096
60 pages
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SBR096/128/
160/192/224/256High Voltage LFP
BatteryUser ManualSBR096-256-
UEN-Ver14-202111
High Voltage LFP Battery
User Manual
SBR096/128/160/192/224/256
SBR096-256-UEN-Ver14-202111

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Sungrow SBR096 Specifications

General IconGeneral
BrandSungrow
ModelSBR096
CategoryCamera Accessories
LanguageEnglish

Summary

All Rights Reserved

Trademarks and Software Licenses

Covers trademarks, software licenses, and usage restrictions.

About This Manual

Manual Overview and Scope

Details the manual's purpose, validity, target audience, and usage guidance.

Safety Symbols and Information

Explains the meaning of hazard symbols like DANGER and provides general safety notes.

Safety Warnings and Abbreviations

Hazard Level Definitions

Defines DANGER, WARNING, CAUTION, and NOTICE symbols for risk assessment.

Key Abbreviations

Lists common abbreviations used throughout the manual, such as BMS, LFP, PCS.

1 Safety

Notices for Safe Use

General safety instructions for working with the battery, highlighting potential risks.

Battery Handling Guidelines

Provides guidelines for safe handling, warranty considerations, and proper usage.

Emergency Situations

Details procedures for emergency situations like leaking batteries and fires.

Leaking Batteries

Instructions for dealing with leaking batteries, including first aid and contact procedures.

Fire Fighting

Procedures and precautions for fighting battery fires, including protective equipment.

Wet Batteries

Steps to take if a battery is submerged in water or flooded.

Damaged Batteries

Guidance on handling damaged batteries and potential hazards.

Damaged Battery Hazards

Warns that damaged batteries may release hazardous material and flammable gas.

2 Product Description

Product Introduction

Overview of the high-voltage LFP battery system for residential use.

Product Design and Components

Product Overview and Indicators

Details product design, LED indicators, and nameplate information.

Major Components Identification

Illustrates and names the main physical components of the battery module.

Configuration and Terminals

Configuration Table

Lists configuration details for different battery models (SBR096 to SBR256).

Terminal Descriptions

Identifies and describes the function of each electrical terminal on the switch gear.

Product Symbols and Indicators

Product Safety Symbols

Explains various symbols found on the product, including danger, flame, shock, and disposal warnings.

LED Indicator Functions

Describes the SOC and Status indicators and their meanings.

LED Indicator States and Operations

Status Indicator States

Details the states (ON, Slow blink, Fast blink) for Blue and Red LED indicators.

Power On/Off Operation

Explains how to power the battery on and off using the status indicator button.

3 Unpacking and Storage

Unpacking and Inspection

Instructions for inspecting the device after delivery for any damage or missing parts.

Scope of Delivery

Lists all items included in the product package, with quantities.

Storage Guidelines

Storage Recommendations

Provides guidance on proper storage conditions, temperature, humidity, and duration.

4 Mounting

Safety during Mounting

Highlights safety warnings for professional installation and adherence to standards.

Location Requirements

Specifies criteria for selecting an optimal mounting location for the battery.

Installation Environment Requirements

Details environmental conditions required for installation, including materials and accessibility.

Mounting Clearance and Tools

Installation Clearance Requirements

Specifies required clearances around the battery for ventilation and access.

Installation Tools

Lists essential tools needed for mounting the battery, including safety gear.

Installation Tools and Cable Prep

Detailed Tool List

Provides an exhaustive list of tools for installation, including cutting, measuring, and fastening tools.

PE Cable Preparation

Details the requirements and steps for preparing the PE (grounding) cable.

Connector Assembly

SUNCLIX Connector Assembly

Step-by-step guide for assembling the SUNCLIX connector onto the cable.

Communication Connector Assembly

SUNCLIX Connector Steps

Details the process of stripping cable, inserting components, and tightening the connector.

Communication Connector Optional

Instructions for assembling the optional communication connector.

Communication Connector Installation

RJ45 Plug Assembly

Step-by-step instructions for installing an RJ45 plug into a front plug connector.

Battery Installation Steps

Install Battery Feet

Instructions for attaching the feet to the battery base for mounting.

Align Base and Mark Holes

Steps for positioning the base and marking drilling points on the wall.

Battery Mounting Procedure

Drill Holes and Install Sleeves

Guidance on drilling holes and installing expansion sleeves for wall mounting.

Position Base and Secure

Instructions for placing the base at the required distance and securing it.

Battery Module Installation

Install Battery Modules

Steps for placing battery modules onto the base and securing them.

Connect Switch Gear to Base

Instructions for connecting the switch gear to the base.

Finalizing Installation Steps

Secure Switch Gear

Details on fixing the switch gear using screws or studs, varying by top cover type.

Fix Battery to Wall

Instructions for securing the mounted battery assembly to the wall using brackets.

Connecting System Harness

Connect Battery Modules and Brackets

Steps for connecting the switch gear and securing the battery to the wall with brackets.

Communication Cable G1/G2

Instructions for connecting communication cables G1 and G2.

Final Battery Assembly

Secure Switch Gear

Details on securing the switch gear with M5 screws or studs for different top cover configurations.

Fix Battery to Wall

Instructions for fixing the battery to the wall using bracket E1 or E2.

Connecting System Cables

PE Cable Connection

Instructions for connecting the PE (grounding) cable to the terminal.

Assembling Battery Connectors

Steps for stripping and crimping DC cables for battery connectors.

Connecting Battery Modules

Installing Battery Connectors

Instructions for connecting the assembled battery connectors to the terminals and sealing unused ones.

SUNCLIX Connection Procedure

Guide to connecting the SUNCLIX connector to the P+ and P- terminals.

5 Parallel System (Optional)

5.1 Scope of Delivery

Lists the components included for setting up a parallel battery system.

Parallel System Components

Scope of Delivery Details

Lists items like combiner box, brackets, connectors, and terminals for parallel systems.

Combiner Box Mounting

Mount Combiner Box to Bracket

Step-by-step guide for mounting the combiner box onto its bracket on the wall.

Combiner Box Terminals

Combiner Box Terminal Layout

Illustrates and describes the terminals on the bottom of the combiner box.

COM Terminal Labels

Details the labels and connections for COM terminals (BMS/CAN, RS485).

Parallel System Connections

Combiner Box Terminal Functions

Explains the function of terminals like BAT+, BAT-, COM, P+, P-, and PE on the combiner box.

COM2 Terminal Labels

Provides a table detailing the labels for COM2 terminals.

Connection Diagram Overview

Illustrates how up to four batteries can be connected in parallel.

Parallel System Wiring

COMM Cable Connections

Explains how to connect COMM terminals of batteries to the combiner box using CAN cables.

Grounding Connection

Details the connection of the grounding terminal of the combiner box to the PE terminal.

Battery and Grounding Connections

PE Cable Connection

Instructions for connecting the PE (grounding) cable to the terminal.

Assembling Battery Connectors

Steps for stripping and crimping DC cables for battery connectors.

Connecting Battery Modules

Installing Battery Connectors

Instructions for connecting the assembled battery connectors to the terminals and sealing unused ones.

SUNCLIX Connection Procedure

Guide to connecting the SUNCLIX connector to the P+ and P- terminals.

COM2 Cable Assembly

COM2 Cable Connector Assembly

Step-by-step guide for assembling the COM2 cable connector, including stripping and crimping.

COM2 Cable Wiring

Strip and Crimp Cable

Instructions for stripping the cable and crimping cord end terminals for COM2 connection.

Plug Wires into Terminal Block

Guide for plugging wires into the terminal block according to device labels.

Finalizing COM2 Connection

Fasten Swivel Nut

Instructions for fastening the swivel nut on the COM2 connector.

Installing COM2 Cable Connector

Steps for removing the lid, inserting the connector, and confirming the connection.

COM1 Cable Connection

Assemble COM1 Connector

Refers to assembly of optional communication connector for COM1.

Insert COM1 Connector

Instructions for inserting the COM1 connector into the combiner box terminal.

6 Commissioning

Inspection before Commissioning

Checklist of items to verify before starting the commissioning process.

Commissioning Procedure

Steps to follow to start up the battery system for the first time.

Commissioning Steps

Connect Power and Check Status

Procedure for connecting AC/DC sides, checking battery status indicator (blue light).

Black Start Procedure

Details on how the system handles initial power-up and status indication.

Calibration and Safety

Close Protective Cover

Instruction to close the protective cover after commissioning steps.

Commissioning Warning

Warning regarding short-circuit faults during commissioning and contacting SUNGROW for repair.

First Power-on Calibration

Describes the automatic calibration process after initial power-on.

7 Decommissioning the Battery

Decommissioning Steps

Procedure for safely decommissioning the battery from the system.

Disposal and Replacement Warnings

Advises contacting SUNGROW for disposal and warns about replacement procedures.

8 Troubleshooting and Maintenance

Troubleshooting Guide

Information on viewing fault codes and troubleshooting methods via App or LCD screen.

Troubleshooting Faults

Battery Fault Codes

Lists alarm IDs and corrective measures for battery faults like voltage and temperature issues.

Battery Alarm Handling

Provides corrective actions for battery alarms related to ambient temperature.

Maintenance Procedures

Annual Maintenance Checks

Details inspection items for annual maintenance, including module status, cleanliness, and wiring.

Six-Month Maintenance Checks

Outlines inspection tasks for maintenance performed every six months.

Maintenance Checks

Module Status and Cleanliness

Checks for battery module damage, noise, temperature, humidity, and dust.

Warning Signs, Wiring, and Corrosion

Inspection of warning signs, wiring, PCS connections, and corrosion.

9 Appendix

9.1 Technical Data

Presents technical parameters for high voltage LFP batteries (SBR096/SBR128/SBR160).

Battery Technical Specifications

Technical Data for SBR Models

Details technical parameters for SBR192, SBR224, and SBR256 battery models.

Technical Parameters Summary

Combiner Box Technical Data

Lists technical parameters for the SJR-04 battery combiner box.

9.2 Quality Assurance

Details the warranty terms, conditions, and evidence required for service.

Quality Assurance and Contact

Exclusion of Liability

Lists circumstances under which SUNGROW may refuse warranty claims.

Contact Information

Provides contact details for SUNGROW support in various regions for product inquiries.

Global Support Contacts

Regional Contact Details

Lists specific contact information for SUNGROW offices in Germany, Greece, India, Italy, Japan, Korea, Malaysia, Philippines, Spain, Turkey.

International Support Information

Further Regional Contacts

Provides contact information for SUNGROW in Vietnam, Poland, and Benelux countries.

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