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Suzuki Burgman AN400 Service Manual

Suzuki Burgman AN400
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Engine Mechanical: 1D-3
Diagnostic Information and Procedures
Compression Pressure Check
B705H11404002
The compression pressure reading of the cylinder is a
good indicator of its internal condition.
The decision to overhaul the cylinder is often based on
the results of a compression test. Periodic maintenance
records kept at your dealership should include
compression readings for each maintenance service.
NOTE
Before checking the engine for
compression pressure, make sure that the
cylinder head bolts are tightened to the
specified torque and the valves are
properly adjusted.
Make sure that the battery is in fully-
charged condition.
1) Warm up the engine.
2) Remove the spark plug. Refer to “Spark Plug
Removal and Installation in Section 0B (Page0B-3)”.
3) Install the compression gauge and adaptor in the
spark plug hole. Make sure that the connection is
tight.
Special tool
(A): 09915–64512 (Compression gauge)
(B): 09913–10750 (Compression gauge
adapter)
4) Keep the throttle grip in the fully-opened position.
5) Press the starter button and crank the engine for a
few seconds. Record the maximum gauge reading
as the cylinder compression.
Compression pressure specification
Low compression pressure can indicate any of
the following conditions:
Excessively worn cylinder wall
Worn piston or piston rings
Piston rings stuck in grooves
Poor valve seating
Ruptured or otherwise defective cylinder head
gasket
6) After checking the compression pressure, reinstall
the removed parts.
(A)
(B)
I705H1140176-01
Standard Limit
E-02,
19, 24,
54
1 060 – 1 140 kPa
(10.6 – 11.4 kgf/cm
2
,
150 – 162 psi)
660 kPa
(6.6 kgf/cm
2
, 94 psi)
E-03,
28, 33
1 000 – 1 080 kPa
(10.0 – 10.8 kgf/cm
2
,
142 – 154 psi)
620 kPa
(6.2 kgf/cm
2
, 88 psi)
I705H1140177-01

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Suzuki Burgman AN400 Specifications

General IconGeneral
Engine Type4-stroke, 1-cylinder, liquid-cooled, DOHC
Displacement400cc
Bore x Stroke81.0 mm x 77.6 mm
Fuel SystemFuel injection
StarterElectric
Front SuspensionTelescopic, coil spring, oil damped
Front BrakeDisc, twin
Rear BrakeDisc
Front Tire120/70-15M/C 56S, tubeless
Rear Tire150/70-13M/C 64S, tubeless
Curb Weight215 kg
Fuel Capacity13.5 liters
TransmissionCVT
Width765 mm
Seat Height735 mm
Rear SuspensionSwingarm type, coil spring, oil damped
Length2235 mm
Height1350 mm
Wheelbase1580 mm

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