Suzuki Burgman AN400 Service Manual

Table of Contents 1- i
1
Section 1
CONTENTS
Engine
Precautions .................................................1-1
Precautions............................................................. 1-1
Precautions for Engine.......................................... 1-1
Engine General Information and
Diagnosis ................................................. 1A-1
General Description .............................................1A-1
Injection Timing Description ................................ 1A-1
Self-Diagnosis Function ...................................... 1A-2
Schematic and Routing Diagram........................1A-4
FI System Wiring Diagram ..................................1A-4
Terminal Alignment of ECM Coupler (Harness
Side)..................................................................1A-5
Component Location ...........................................1A-6
FI System Parts Location.................................... 1A-6
Diagnostic Information and Procedures............1A-7
Engine Symptom Diagnosis ................................ 1A-7
DTC Table.........................................................1A-11
Fail-Safe Function Table...................................1A-11
FI System Troubleshooting ...............................1A-12
Self-Diagnostic Procedures .............................. 1A-13
Self-Diagnosis Reset Procedures ..................... 1A-14
Use of SDS Diagnostic Procedures .................. 1A-14
Use of SDS Diagnosis Reset Procedures.........1A-15
Show Data When Trouble (Displaying Data at
the Time of DTC) ............................................ 1A-16
SDS Check .......................................................1A-17
Malfunction Code and Defective Condition
Table ............................................................... 1A-20
DTC “C12” (P0335): CKP Sensor Circuit
Malfunction...................................................... 1A-22
DTC “C13” (P0105-H/L): IAP Sensor Circuit
Malfunction...................................................... 1A-25
DTC “C14” (P0120/H/L): TP Sensor Circuit
Malfunction...................................................... 1A-30
DTC “C15” (P0115-H/L): ECT Sensor Circuit
Malfunction...................................................... 1A-33
DTC “C16” (P0500): Speed Sensor .................. 1A-36
DTC “C21” (P0110-H/L): IAT Sensor Circuit
Malfunction...................................................... 1A-39
DTC “C23” (P1651-H/L): TO Sensor Circuit
Malfunction...................................................... 1A-42
DTC “C24” (P0351): Ignition System
Malfunction...................................................... 1A-45
DTC “C28” (P1655): Secondary Throttle
Valve Actuator (STVA) Malfunction.................1A-45
DTC “C29” (P1654-H/L): Secondary Throttle
Position Sensor (STPS) ..................................1A-49
DTC “C32” (P0201): Fuel Injector Circuit
Malfunction......................................................1A-52
DTC “C40” (P0505, P0506 or P0507): ISC
Valve Circuit Malfunction.................................1A-55
DTC “C41” (P0230-H/L): FP Relay Circuit
Malfunction......................................................1A-61
DTC “42” (P1650): IG Switch Circuit
Malfunction......................................................1A-63
DTC “C44” (P0130, P0135): HO2 Sensor
(HO2S) Circuit Malfunction .............................1A-64
Specifications.....................................................1A-67
Service Data......................................................1A-67
Special Tools and Equipment ...........................1A-68
Special Tool ......................................................1A-68
Emission Control Devices ...................... 1B-1
Precautions...........................................................1B-1
Precautions for Emission Control Devices ..........1B-1
General Description .............................................1B-1
Fuel Injection System Description.......................1B-1
Crankcase Emission Control System
Description ........................................................1B-2
Exhaust Emission Control System
Description ........................................................1B-3
Noise Emission Control System Description.......1B-3
Repair Instructions ..............................................1B-4
Heated Oxygen Sensor (HO2S) Removal and
Installation .........................................................1B-4
Heated Oxygen Sensor (HO2S) Inspection ........1B-4
PCV Hose Inspection ..........................................1B-5
PCV Hose Removal and Installation ...................1B-5
Specifications.......................................................1B-6
Service Data........................................................1B-6
Tightening Torque Specifications........................1B-6
Special Tools and Equipment .............................1B-6
Special Tool ........................................................1B-6
Engine Electrical Devices ....................... 1C-1
Precautions...........................................................1C-1
Precautions for Engine Electrical Device ............1C-1

Suzuki Burgman AN400 Specifications

General

Engine Type	4-stroke, 1-cylinder, liquid-cooled, DOHC
Displacement	400cc
Bore x Stroke	81.0 mm x 77.6 mm
Fuel System	Fuel injection
Starter	Electric
Front Suspension	Telescopic, coil spring, oil damped
Front Brake	Disc, twin
Rear Brake	Disc
Front Tire	120/70-15M/C 56S, tubeless
Rear Tire	150/70-13M/C 64S, tubeless
Curb Weight	215 kg
Fuel Capacity	13.5 liters
Transmission	CVT
Width	765 mm
Seat Height	735 mm
Rear Suspension	Swingarm type, coil spring, oil damped
Length	2235 mm
Height	1350 mm
Wheelbase	1580 mm