Sym HD2 125 - Engine Removal and Installation; Precautions and Engine Removal

6
. ENGINE REMOVAL
6-1
Precautions in Operation....................6-1
Engine Removal...................................6-2
Engine Hanger Removal......................6-5
Engine Hanger Bush Removal ...........6-6
Engine Hanger Installation .................6-7
Engine Installation...............................6-7
Precautions in Operation
General Information
y The engine has to be supported with special service tools that can be lifted or adjustable.
y The following parts can be serviced as engine mounted on frame.
y Carburetor.
y Driving pulley, driving belt, clutch, and driving disc assembly.
y Final gear reduction mechanism.
Specification
Item Capacity
Replacement 800 c.c.
Engine oil capacity
Disassembly 1000 c.c.
Replacement 100 c.c.
Gear oil capacity
Disassembly 110 c.c.
Engine & radiator 780 c.c.
Reservoir 420 c.c. AS indicator shown
Coolant capacity
Total 1200 c.c.
Torque Value
Engine mounting bolt 4.0~5.0kgf-m
Rear cushion upper connection bolt 3.5~4.5kgf-m
Rear cushion under connection bolt 2.4~3.0kgf-m
Engine hanger bolt 4.0~5.0kgf-m
Rear wheel axle nut 11.0~13.0kgf-m
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