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Toro RT1200 - Fuel Filter and Breather Service; Replacing the Fuel Filters

Toro RT1200
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Figure72
1.Intakehose(bottomofthe
tank)
3.Siphoningequipment
2.Fuelcap4.Drainpan
2.Routetheintakehoseofthesiphoningequipment
throughthellerneckofthefueltankandtothe
bottomofthetank(Figure72).
3.Directthedischargehoseofthesiphoningequipment
intoadrainpan(Figure72).
4.Siphonthetankuntilcleanfuelappears.
5.Removethesiphoningequipmentfromthetank.
6.Installthefuelcapontothellerneckofthefueltank
(Figure72).
ReplacingtheFuelTankBreather
ServiceInterval:Every1,000hours
1.Removetheleftsidepanel;refertoRemovingtheSide
Panels(page45).
2.Attheforwardsideoftheenginecompartmentpanel,
removethebreatherfromthepipecouplingbyrotating
thebreathercounterclockwise(Figure73).
Note:Discardtheoldbreather.
Figure73
1.Fueltankbreather2.Pipecoupling
3.Installanewbreatherintothepipecouplinghandtight
(Figure73).
4.Installtherightsidepanel;refertoInstallingtheSide
Panels(page46).
ReplacingtheFuelFilters
ServiceInterval:Every500hours
Theengineonthismachineusesadualfuel-ltersystem,with
aprimaryfuellterandasecondaryfuellter.Theprimary
fuellterincludesafuel-waterseparator;itisnotpressurized
butoperatesunderavacuum.Thesecondaryfuellterisfor
ltrationonlyandispressurizedbythefuelpump.
RemovingthePrimaryandSecondaryFuelFilters
Important:Cleanallaroundthelterareabefore
disassemblingthefuelltersystem.Dirtor
contaminantscandamagethefuelsystem.
1.RotatethebatterydisconnectswitchtotheOff
position;refertoBattery-DisconnectSwitch(page21).
2.Removetherightsidepanel;refertoRemovingthe
SidePanels(page45).
3.Cleantheareaaroundtheprimaryandsecondaryfuel
lters.
4.Disconnectthewiringharnessfromthewater-in-fuel
sensor.
Note:Thewater-in-fuelsensorislocatedatthe
bottomofthefuel/waterseparator,nexttothedrain
valve.
5.Placeasmall-draincontainerunderthedrainvalveof
thefuelwaterseparator;refertoDrainingWaterfrom
theFuel-WaterSeparator(page24).
Note:Theprimaryfuellterisacomponentofthe
fuel/waterseparator.
6.Openthedrainvalveandallowthefuel-waterseparator
todraincompletely;refertoDrainingWaterfromthe
Fuel-WaterSeparator(page24).
7.Loosenandremovetheprimaryfuellter(Figure74).
Note:Ifnecessary,usealterwrenchtoloosenthe
fuellter.
51

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