B
vi
Repair and Service Manual
TABLE OF CONTENTS
10002660
ACCELERATOR
ACCELERATOR PEDAL ................................................................................................. 11
Pedal Replacement .............................................................................................11
BATTERIES AND BATTERY CHARGER
SAFETY........................................................................................................................... 13
BATTERY ........................................................................................................................ 13
Batteries Removal ...............................................................................................14
Battery Installation ..............................................................................................15
BATTERY MAINTENANCE ............................................................................................. 15
At Each Charging Cycle ......................................................................................15
Monthly ...............................................................................................................16
Temperature Affects Battery Capacity ................................................................16
............................................................................................................................16
Electrolyte Level and Water ................................................................................16
Cleaning Batteries ...............................................................................................17
Prolonged Storage ..............................................................................................17
Battery Charging .................................................................................................18
AC Voltage ..........................................................................................................18
FAULT TESTING ............................................................................................................. 18
Hydrometer .........................................................................................................19
Using Hydrometer ...............................................................................................19
BATTERY CHARGER ..................................................................................................... 20
Charger Description ............................................................................................20
Portable Charger Installation ..............................................................................20
BODY
GENERAL........................................................................................................................ 23
BODY COMPONENT REPLACEMENT .......................................................................... 23
Rocker Panel Replacement ................................................................................24
Gauge Panel Replacement .................................................................................24
Cowl Replacement ..............................................................................................25
Removal of Headlight Grille Assembly ................................................................25
Instrument Panel Replacement ...........................................................................26
Rear Fender Replacement ..................................................................................28
Seat Wrap and Closeout Replacement ...............................................................29
Rear Closeout Panel Replacement .....................................................................30
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