EasyManua.ls Logo

Tracker Off-Road EViS 2020 User Manual

Tracker Off-Road EViS 2020
154 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
REPAIR AND SERVICE MANUAL
TRACKER EViS
10002660-C
Revised Dec 2019
Issued Aug 2019

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Tracker Off-Road EViS 2020 and is the answer not in the manual?

Tracker Off-Road EViS 2020 Specifications

General IconGeneral
BrandTracker Off-Road
ModelEViS 2020
CategoryGPS
LanguageEnglish

Summary

SAFETY

NOTICES, CAUTIONS, WARNINGS AND DANGERS

Defines different types of safety alerts like notices, cautions, warnings, and dangers.

IMPORTANT SAFETY WARNING

General warnings about component failure, vehicle condition, and handling hazardous materials.

LIFTING THE VEHICLE

Provides instructions and safety precautions for safely lifting and supporting the vehicle.

GENERAL INFORMATION AND ROUTINE MAINTENANCE

SERIAL NUMBER AND PIN PLATE LOCATION

Identifies the location of vehicle serial and PIN plates for parts ordering.

SERVICING THE VEHICLE

General safety warnings and best practices for vehicle servicing procedures.

ROUTINE MAINTENANCE

Procedures for regular maintenance to ensure vehicle reliability and longevity.

BRAKES

Maintenance, inspection, and fluid management for the hydraulic brake system.

TRANSPORTING VEHICLE

Safety guidelines and procedures for properly securing and transporting the vehicle.

TORQUE SPECIFICATIONS

A comprehensive chart of torque values for various bolt sizes and grades.

ACCELERATOR

ACCELERATOR PEDAL

Details the accelerator pedal assembly, its sensor, and replacement procedures.

BATTERIES AND BATTERY CHARGER

SAFETY

Critical safety warnings for working near batteries and preventing explosions.

BATTERY

Explains battery function, energy release, and capacity factors.

BATTERY MAINTENANCE

Procedures for monthly battery maintenance, including terminal cleaning and checks.

BATTERY CHARGER

Information about the charger's description, installation, and operation.

BRAKES

MAINTENANCE

Guidelines for brake system maintenance, including daily performance tests.

REPLACEMENT OF WEAR ITEMS

Steps for replacing brake pads and rotors as wear items.

BLEEDING AND FLUSHING

Detailed instructions for bleeding air from the brake system and flushing fluid.

BODY

BODY COMPONENT REPLACEMENT

Procedures for replacing various body components using standard and specialized tools.

PAINTING

Steps for repairing minor and major scratches, and complete panel painting.

ELECTRICAL

Main Harness Routing

Illustrates the routing path of the main electrical harness on the vehicle.

Main Harness Wiring Diagram

A detailed schematic showing the main harness wiring connections.

VOLTAGE TESTING FOR BATTERIES

Procedures for testing battery voltage using a DVOM for condition assessment.

FAULT TESTING

General information and methods for diagnosing electrical faults using a DVOM.

FRONT CV SHAFT, SUSPENSION, AND STEERING

FRONT SUSPENSION

Overview of front suspension maintenance and component inspection.

Front Strut Assembly Replacement

Step-by-step guide for replacing the front strut assembly.

STEERING

General information and maintenance for the steering system.

Wheel Alignment

Guidance on performing a wheel alignment on the vehicle.

MOTOR

Front Motor Removal

Procedure for removing the front motor assembly from the vehicle.

Front Motor Installation

Instructions for installing the front motor assembly onto the axle.

Rear Motor Removal

Procedure for removing the rear motor assembly from the vehicle.

MOTOR TESTS

Information on testing motor performance and troubleshooting.

SEATING AND OPS

SEATING

General information on seat removal and replacement procedures.

Seat Belt Removal and Installation

Instructions for removing and installing seat belts and related components.

UPPER OPERATOR PROTECTION SYSTEM

Information on removing and installing the upper OPS frame.

LOWER OPERATOR PROTECTION SYSTEM

Information related to the lower OPS components.

REAR AXLE AND SUSPENSION

REAR AXLE

General maintenance and procedures for the rear axle.

Rear CV Axle Removal

Procedure for removing the rear CV axle assembly.

REAR SUSPENSION

Maintenance procedures for the rear suspension system.

Strut Assembly Removal

Steps for removing the rear strut assembly.

FAULT TESTING

SUSPENSION AND STEERING

Troubleshooting guide for common suspension and steering issues.

CURTIS CONTROLLER

Overview of the Curtis handheld programmer and its functions.

ELECTRICAL FAULT TESTING

Diagnostic procedures for electrical system faults.

COMPONENT TESTING

General guidelines for testing electrical components with a DVOM.

WEATHER PROTECTION

CANOPY TOP

Information regarding the canopy top's function and removal.

Canopy Top Removal

Step-by-step guide for removing the canopy top from the vehicle.

WHEELS AND TIRES

WHEEL AND TIRE SERVICE

Procedures for wheel and tire service, including mounting and demounting.

Tire Repair

Methods for repairing vehicle tires, including tire plugging.

Wheel Installation

Steps for correctly installing wheels onto the vehicle hub.

VEHICLE SPECIFICATIONS

VEHICLE SPECIFICATIONS

Lists detailed technical specifications for the Tracker EViS vehicle.

Tracker EViS

Specific technical data for the Tracker EViS model.

PERIODIC SERVICE SCHEDULE

PERIODIC SERVICE SCHEDULE

A schedule outlining maintenance tasks and their frequencies.

APPENDIX A

BATTERY CHARGER USER’S GUIDE

User manual for the Delta-Q QuiQ 1500 Industrial Battery Charger.