B
TABLE OF CONTENTS
vii
Repair and Service Manual
10002660
PAINTING ....................................................................................................................... 32
Minor Scratches ................................................................................................. 32
Larger Scratches ................................................................................................ 32
Complete Panel Repair ...................................................................................... 32
BRAKES
MAINTENANCE .............................................................................................................. 35
Daily Brake Performance Test ........................................................................... 35
Brake System Inspection ................................................................................... 35
MASTER CYLINDER ...................................................................................................... 36
Master Cylinder Replacement ............................................................................ 36
Brake Fluid ......................................................................................................... 37
REPLACEMENT OF WEAR ITEMS ............................................................................... 37
Brake Pads Replacement .................................................................................. 37
Rotor Replacement ............................................................................................ 38
BLEEDING AND FLUSHING .......................................................................................... 38
Bleeding ............................................................................................................. 38
Bleeding Sequence ............................................................................................ 39
Flushing .............................................................................................................. 39
BRAKE PEDAL REMOVAL AND INSTALLATION ......................................................... 40
ELECTRICAL
VOLTAGE TESTING FOR BATTERIES ......................................................................... 47
MAIN HARNESS............................................................................................................. 47
Power Supply ..................................................................................................... 47
Accessory Wiring ............................................................................................... 48
Faulty Wire Replacement ................................................................................... 48
Headlight Bulb Replacement (LED) ................................................................... 48
Tail light Replacement ........................................................................................ 48
ELECTRONIC SPEED CONTROL ................................................................................. 49
Speed Sensor .................................................................................................... 49
Rotary Position Sensor ...................................................................................... 49
Controller ............................................................................................................ 49
Controller Replacement ..................................................................................... 50
Solenoid Replacement ....................................................................................... 51
DC to DC Converter ........................................................................................... 51
FAULT TESTING ............................................................................................................ 52