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turck TBEN-S Series User Manual

turck TBEN-S Series
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Your Global Automation Partner
Instructions for Use
TBEN-S…
Digital and Analog Modules

Table of Contents

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turck TBEN-S Series Specifications

General IconGeneral
Product SeriesTBEN-S
Protection ClassIP67
Communication ProtocolsEthernet/IP, Modbus TCP, PROFINET
Digital InputsUp to 16
Digital OutputsUp to 16
Analog InputsUp to 8
Analog OutputsUp to 8
Housing MaterialPlastic

Summary

1 About These Instructions

1.1 Target Groups

Instructions aimed at qualified personnel for device operation and maintenance.

1.2 Explanation of Symbols Used

Explains symbols used in the instructions for clarity and safety.

1.3 Other Documents

Lists additional relevant documents available online for further information.

1.4 Feedback About These Instructions

Provides contact information for submitting suggestions for improving the instructions.

2 Notes on the Product

2.1 Product Identification

Identifies applicable devices and firmware versions for these instructions.

2.2 Scope of Delivery

Lists items included in the product's scope of delivery.

2.3 Legal Requirements

Lists applicable EU directives for the product.

2.4 Turck Service

Describes Turck's support services and product database availability.

3 For Your Safety

3.1 Intended Use

Defines the intended use of the devices in industrial areas and protocols.

3.2 General Safety Notes

Provides general safety guidelines for device assembly, operation, and maintenance.

3.3 Notes on Ex Protection

Safety notes for devices used in explosion-protection circuits.

3.4 ATEX and IECEx Approval Requirements for Use in Ex Area

Specifies ATEX and IECEx requirements for safe use in Ex areas.

4 Product Description

4.1 Device Overview

Provides a visual overview of device dimensions and connector layouts.

4.1.1 Display Elements

Describes the device's LED indicators for status monitoring.

4.2 Properties and Features

Lists key features and characteristics of the device.

4.3 Functions and Operating Modes

Explains the device's multiprotocol capabilities and operating modes.

4.3.1 Multiprotocol Technology

Details the supported Ethernet protocols and their detection methods.

4.3.2 Digital Modules – Extended Digital Functions

Describes extended functions for digital modules like filters and counters.

4.3.3 Turck Field Logic Controller (FLC)

Explains the FLC function for on-device logic processing.

4.3.4 Backplane Ethernet Extension Protocol (BEEP)

Describes the BEEP technology for network expansion.

4.4 Possible Ethernet Network Structures

Illustrates different Ethernet network configurations.

4.4.1 Ethernet Daisy Chain - Max. Number of Connected Modules

Specifies the maximum number of modules in an Ethernet daisy chain.

4.5 Technical Accessories

Lists accessories for mounting, connecting, and parameterizing the devices.

5 Mounting

5.1 Mounting the Device in Zone 2 and Zone 22

Safety instructions for mounting devices in hazardous areas.

5.2 Combine TBEN-S Modules for Mounting

Instructions on how to combine TBEN-S modules for mounting.

5.2.1 Combine TBEN-S Modules for Composite Mounting to a Mounting Plate

Details on mounting TBEN-S modules on a mounting plate.

5.3 Attach TBEN-S Modules to a Mounting Plate

Steps for attaching modules to a mounting plate.

5.4 Mounting TBEN-S Modules on a DIN Rail (TS35)

Procedure for mounting modules on a DIN rail.

5.5 Mounting the Device Outdoors

Guidelines for mounting devices in outdoor environments.

5.6 Grounding the Device

Explains grounding concepts and wiring diagrams for the device.

5.6.1 Equivalent Wiring Diagram and Shielding Concepts

Presents circuit diagrams and shielding concepts for module variants.

5.6.2 Fieldbus and I/O Level Shielding

Details shielding concepts for fieldbus and I/O levels.

5.6.3 Grounding the Device – I/O and Fieldbus Level

Describes grounding methods for I/O and fieldbus levels.

5.6.4 Grounding the Device – Mounting on a DIN Rail

Explains grounding when mounting on a DIN rail.

5.6.5 Grounding the Device – Mounting on a Mounting Plate

Describes grounding when mounting on a mounting plate.

6 Connecting

6.1 Connecting the Device in Zone 2 and Zone 22

Safety precautions for connecting devices in hazardous areas.

6.2 Connecting the Device to Ethernet

Instructions for connecting the device to an Ethernet network.

6.2.1 QuickConnect and Fast Start-Up Applications

Details on using QuickConnect and Fast Start-Up for Ethernet connections.

6.3 Connecting the Supply Voltage

Explains how to connect the device's power supply.

6.3.1 Supply Concept

Describes the dual voltage supply concept for TBEN-S1 modules.

6.4 Connecting Digital Sensors and Actuators

Guides on connecting digital sensors and actuators to the devices.

6.5 Connecting Analog Sensors and Actuators

Instructions for connecting analog sensors and actuators.

7 Commissioning

7.1 Setting the IP Address

Details on setting the device's IP address using Turck Service Tool.

8 Parameterizing and Configuring

8.1 Parameters – Overview

Provides an overview of available parameters for digital modules.

8.1.1 I/O Channel Parameters

Lists and describes parameters for digital I/O channels.

8.1.2 PROFINET Parameters

Details PROFINET-specific device and I/O channel parameters.

8.2 Process Input Data – Overview

Explains the structure of process input data for digital modules.

8.2.1 Process Input Data – Digital Modules

Maps process input data bits for various digital modules.

8.2.2 Process Input Data – Analog Modules

Maps process input data for analog modules.

8.3 Process Output Data – Overview

Explains process output data structure for digital modules.

8.3.1 Process Output Data – Digital Modules

Maps process output data bits for various digital modules.

8.4 Configuring Devices at PROFINET

Describes PROFINET IO device model and address setting.

8.4.1 PROFINET IO Device Model

Explains the PROFINET IO device model structure.

8.4.2 Address Setting in PROFINET

Details IP address assignment and device naming in PROFINET.

8.4.3 FSU – Fast Start-Up (Prioritized Startup)

Explains FSU for fast PROFINET node connection.

8.4.4 MRP (Media Redundancy Protocol)

Describes the MRP protocol for media redundancy.

8.4.5 User Data for Acyclic Services

Explains acyclic data exchange using Record Data CRs.

8.5 Connecting the Device to a Siemens PLC in PROFINET

Guides on connecting devices to a Siemens PLC using TIA Portal.

8.5.1 Installing the GSDML-file

Steps for installing the GSDML file in TIA Portal.

8.5.2 Connecting the Devices to the PLC

Instructions for connecting devices to the PLC in TIA Portal.

8.5.3 Configuring Device Functions

How to configure device functions in TIA Portal.

8.5.4 Assigning the PROFINET Device Name

Steps to assign a PROFINET device name in TIA Portal.

8.5.5 Setting the IP Address in TIA Portal

Procedure for setting the IP address within TIA Portal.

8.5.6 Setting Module Parameters

Guides on setting module parameters in TIA Portal.

8.5.7 Going Online with the PLC

Steps to establish an online connection with the PLC.

8.5.8 PROFINET – Mapping

Explains PROFINET data mapping.

8.6 Configuring Devices at Modbus TCP

Details on configuring devices for Modbus TCP communication.

8.6.1 Implemented Modbus Functions

Lists supported Modbus functions for data access.

8.6.2 Modbus Registers

Provides a table of Modbus registers and their meanings.

8.6.3 Data Width of the I/O Modules

Shows data width and alignment for TBEN-S modules in Modbus.

8.6.4 Register Mapping of TBEN-S Modules

Maps registers for TBEN-S modules in Modbus communication.

8.6.5 Meaning of the Register Bits

Explains the meaning of various register bits.

8.6.6 Error Behavior (Watchdog)

Describes output behavior and bus LED status during errors.

8.7 Connecting the Devices to CODESYS PLC with Modbus TCP Master

Guides on connecting devices to CODESYS PLC via Modbus TCP.

8.7.1 Connecting the Device to the PLC

Steps to add Ethernet adapter, Modbus TCP Master, and Slave in CODESYS.

8.7.2 Configuring the Network Interface

Instructions for configuring the network interface for Modbus master.

8.7.3 Modbus TCP Slave – Configuring the IP Address

Details on setting the IP address for the Modbus TCP slave.

8.7.4 Defining Modbus Channels

Steps to define input and output registers for Modbus channels.

8.7.5 Going Online with the PLC

Instructions to go online with the PLC in CODESYS.

8.7.6 Reading Process Data

How to read process data using Modbus TCP Slave I/O Mapping.

8.8 Configuring the Devices at EtherNet/IP

Details on configuring devices for EtherNet/IP communication.

8.8.1 Common EtherNet/IP Features

Lists common features of EtherNet/IP devices.

8.8.2 EDS Files and Catalog Files

Information on obtaining EDS and catalog files.

8.8.3 QuickConnect (QC)

Explains the QuickConnect feature for fast EtherNet/IP connections.

8.8.4 Device Level Ring (DLR)

Describes the DLR redundancy protocol for EtherNet/IP networks.

8.8.5 Diagnostic Messages via Process Data

How diagnostic data is mapped into process data.

8.8.6 EtherNet/IP Standard Classes

Lists standard EtherNet/IP classes according to CIP specification.

8.8.7 VSC – Vendor Specific Classes

Details vendor-specific classes for device configuration.

9 Operating

9.1 LED Displays

Describes the function of the device's LED indicators.

9.1.1 Module LEDs TBEN-S

Explains the meaning of LED indicators on TBEN-S modules.

9.1.2 Channel LEDs – Digital Modules

Describes the function of channel LEDs for digital modules.

9.1.3 Channel LEDs – Analog Modules

Explains the function of channel LEDs for analog modules.

9.2 Evaluating Diagnostic Data

Guides on evaluating diagnostic data mapped into process data.

9.2.1 PROFINET Diagnostics

Details diagnostic data mapping for PROFINET on TBEN-S1-8DIP.

10 Troubleshooting

11 Maintenance

11.1 Executing the Firmware Update

Instructions for updating device firmware using FDT/DTM.

12 Repair

12.1 Returning Devices

Procedures and requirements for returning devices to Turck.

13 Disposal

14 Technical Data

14.1 General Technical Data

General technical specifications including power, connectors, and system data.

14.2 Technical Data – TBEN-S1-8DIP

Technical specifications for TBEN-S1-8DIP digital inputs.

14.3 Technical Data – TBEN-S1-8DIP-D

Technical specifications for TBEN-S1-8DIP-D digital inputs.

14.4 Technical Data – TBEN-S2-8DIP

Technical specifications for TBEN-S2-8DIP digital inputs.

14.5 Technical Data – TBEN-S1-8DOP

Technical specifications for TBEN-S1-8DOP digital outputs.

14.6 Technical Data – TBEN-S1-4DIP-4DOP

Technical data for TBEN-S1-4DIP-4DOP digital inputs/outputs.

14.7 Technical Data TBEN-S1-4DXP

Technical specifications for TBEN-S1-4DXP digital inputs/outputs.

14.8 Technical Data TBEN-S1-8DXP

Technical specifications for TBEN-S1-8DXP digital inputs/outputs.

14.9 Technical Data TBEN-S2-8DXP

Technical specifications for TBEN-S2-8DXP digital inputs/outputs.

14.10 Technical Data – TBEN-S2-4AI

Technical data for TBEN-S2-4AI analog inputs.

14.10.1 Basic Error at 25 °C

Basic error values for RTD/resistance and thermocouple operation modes.

14.10.2 Measurement Error Total (FSR)

Measurement error totals for RTD/resistance and thermocouple modes.

14.10.3 Example Calculation: Operational Error Limit and Absolute Max. Total Error

Example calculations for operational and total measurement errors.

14.11 Technical Data – TBEN-S2-4AO

Technical data for TBEN-S2-4AO analog outputs.

14.12 Block Diagrams

Provides block diagrams for digital and analog modules.

15 Appendix: Approvals and Markings

16 Turck Subsidiaries - Contact Information

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