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VAF instruments OILCON MARK 6M - User Manual

VAF instruments OILCON MARK 6M
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Technical Manual
Instructions for installation,
operation and maintenance
641
OILCON
®
MARK 6M
According regulation 31 Annex I of MARPOL 73/78,
IMO Resolution MEPC.108(49) and IMO Resolution MEPC.240(65)
Oil Discharge Monitoring and Control System
Publication nr TIB-641-GB-1117
Supersedes TIB-641-GB-0617

Table of Contents

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Summary

Technical Manual

Instructions for Installation, Operation and Maintenance

Provides guidance on setting up, using, and maintaining the system.

641 OILCON MARK 6 M

Oil Discharge Monitoring and Control System

Details the system's function in monitoring and controlling ballast water discharge.

1 PREFACE

1.1 GENERAL

Introduces the Oilcon® system and its main components.

1.2 SYMBOLS

Explains the meaning of symbols used in the manual for clarity.

2 PRODUCT DESCRIPTION

2.1 PRINCIPLE OF OPERATION

Describes the scattered light measurement technique used by the system.

2.2 PRODUCT CONFIGURATION

Details the system's main components and their arrangement.

3 TECHNICAL SPECIFICATION

3.1 GENERAL

Outlines general system specifications and regulatory compliance.

3.2 MAIN CONTROL UNIT (MCU)

Specifies electrical, environmental, and input/output details for the MCU.

3.3 ELECTRO PNEUMATIC UNIT (EPU)

Details specifications for the EPU, including power, air, and mounting.

3.4 SKID

Provides specifications for the skid assembly, including flowrate and connections.

3.5 SAMPLE PUMP

Specifies electrical, power, and mounting details for the sample pump.

3.6 REFERENCE TABLE OF PRODUCTS WHICH MAY BE MEASURED

Lists products and biofuel blends that the system can measure.

4 SAFETY INSTRUCTIONS

4.1 SAFETY PRECAUTIONS

Details essential safety measures for handling and operating the equipment.

5 UNPACKING

Main Components Overview

Lists and describes the main components of the system for unpacking.

6 INSTALLATION

6.1 INTRODUCTION & UTILITIES

Sets installation requirements and lists necessary utilities like water and air.

6.3 PIPEWORK AND COMPONENT INSTALLATION

Covers general pipework, sample pump, skid, and probe installation steps.

6.4 BULKHEAD PENETRATIONS

Details requirements for making penetrations through bulkheads for pipes and cables.

6.5 ELECTRICAL INSTALLATION

Provides guidelines for general electrical installation and specific units.

6.6 CONTROL ROOM EQUIPMENT

Describes the installation of the Main Control Unit (MCU) in the control room.

6.7 INSTALLATION CHECKLIST

Lists checks for general installation, flowmeter, and interlock systems.

6.8 OVERVIEW INSTALLATION CHECK

Provides a checklist for cable connections and grounding points.

7 OPERATING INSTRUCTIONS

7.1 LAYOUT OF THE MCU

Details the MCU control panel layout and its elements.

7.2 OPERATING THE MCU AND MENU LAYOUT

Explains the MCU's menu structure and navigation.

7.3 SHORT REFERENCE GUIDE FOR OPERATING THE MCU

Provides a quick guide for starting discharge operations and system setup.

7.4 MISCELLANEOUS OPERATIONAL ISSUES

Addresses common operational problems like high readings and alarms.

7.5 OPERATIONAL ALARMS

Lists and describes operational alarms and their meanings.

7.6 SYSTEM FAILURES

Provides guidance on handling system failures and manual operation.

7.7 SYSTEM OVERRIDES

Explains how to override system controls and manage transducer inputs.

8 MAINTENANCE

8.1 MAINTENANCE GENERAL

Provides general guidelines and safety precautions for maintenance tasks.

8.2 ROUTINE MAINTENANCE

Outlines regular maintenance tasks for system components.

8.3 TEST AND CHECK-OUT PROCEDURE

Details the procedure for testing and verifying system functionality.

9 REPAIR OR REPLACEMENT

9.1 DETECTOR CELL REPAIR

Covers the procedure for removing and reinstalling the detector cell.

9.2 WINDOW WASH PUMP REPAIR

Details the disassembly and reassembly of the window wash pump.

9.3 SAMPLE PUMP REPAIR

Provides instructions for disassembling and reassembling the sample pump/motor.

9.4 DIFFERENTIAL PRESSURE TRANSMITTER - FUJI

Explains zero and span adjustment procedures for the FUJI DPT.

9.5 DIFFERENTIAL PRESSURE TRANSMITTER - ABB

Explains zero and span adjustment procedures for the ABB DPT.

10 TAKE OUT OF SERVICE

11 REMOVAL AND STORAGE OF EQUIPMENT

12 MALFUNCTION AND SEND FOR REPAIR

13 ENVIRONMENT

14 DISPOSAL

15 TROUBLE SHOOTING AND FAULT FINDING

15.1 INTRODUCTION FAULT FINDING GUIDE

Guides users on initial checks before troubleshooting system faults.

15.2 FAULT FINDING GUIDE

Provides a structured path for identifying and resolving system faults.

15.3 CALIBRATION ALARMS

Details common calibration alarms and their probable causes and actions.

15.4 SYSTEM ALARMS

Lists and describes various system-level alarms and potential causes.

15.5 GPS PROBLEMS

Addresses issues related to GPS signal reception and configuration.

15.6 POWER SUPPLY PROBLEMS

Troubleshoots power supply issues for the MCU and EPU.

15.7 AIR SUPPLY PROBLEMS

Covers issues related to air supply failures and water in the air system.

15.8 SOLENOID VALVE PROBLEMS

Addresses problems with solenoid valves not functioning correctly.

15.9 PNEUMATIC VALVE PROBLEMS

Details troubleshooting for pneumatic valve function and leakage issues.

15.10 WINDOW WASH PUMP PROBLEMS

Covers issues with the window wash pump not working or cycling incorrectly.

15.11 SAMPLE PUMP PROBLEMS

Troubleshoots electrical issues and pump-related problems.

15.12 DIFFERENTIAL PRESSURE TRANSMITTER PROBLEMS

Addresses issues with no line current, incorrect current, or incorrect output.

15.13 FAULT FINDING FORM

Provides a form for documenting system malfunctions for VAF Instruments.

16 CERTIFICATES

16.1 CERTIFICATES OF EX-PROOF

Lists certificates related to explosion-proof equipment.

16.2 CERTIFICATES OF TYPE APPROVAL

Lists certificates of type approval from various authorities.

17 DRAWINGS

18 ABBREVIATIONS

18.1 ABBREVIATIONS

Provides a list of abbreviations used throughout the manual.

18.2 SYMBOL LIST

Explains the graphical symbols used in the technical drawings.

19 SPARE PARTS

19.1 STANDARD SPARES

Lists standard spare parts supplied with the system delivery.

19.2 SERVICING SPARES

Recommends spare parts to be kept in stock for servicing.

20 WARRANTY CONDITIONS

Summary

Technical Manual

Instructions for Installation, Operation and Maintenance

Provides guidance on setting up, using, and maintaining the system.

641 OILCON MARK 6 M

Oil Discharge Monitoring and Control System

Details the system's function in monitoring and controlling ballast water discharge.

1 PREFACE

1.1 GENERAL

Introduces the Oilcon® system and its main components.

1.2 SYMBOLS

Explains the meaning of symbols used in the manual for clarity.

2 PRODUCT DESCRIPTION

2.1 PRINCIPLE OF OPERATION

Describes the scattered light measurement technique used by the system.

2.2 PRODUCT CONFIGURATION

Details the system's main components and their arrangement.

3 TECHNICAL SPECIFICATION

3.1 GENERAL

Outlines general system specifications and regulatory compliance.

3.2 MAIN CONTROL UNIT (MCU)

Specifies electrical, environmental, and input/output details for the MCU.

3.3 ELECTRO PNEUMATIC UNIT (EPU)

Details specifications for the EPU, including power, air, and mounting.

3.4 SKID

Provides specifications for the skid assembly, including flowrate and connections.

3.5 SAMPLE PUMP

Specifies electrical, power, and mounting details for the sample pump.

3.6 REFERENCE TABLE OF PRODUCTS WHICH MAY BE MEASURED

Lists products and biofuel blends that the system can measure.

4 SAFETY INSTRUCTIONS

4.1 SAFETY PRECAUTIONS

Details essential safety measures for handling and operating the equipment.

5 UNPACKING

Main Components Overview

Lists and describes the main components of the system for unpacking.

6 INSTALLATION

6.1 INTRODUCTION & UTILITIES

Sets installation requirements and lists necessary utilities like water and air.

6.3 PIPEWORK AND COMPONENT INSTALLATION

Covers general pipework, sample pump, skid, and probe installation steps.

6.4 BULKHEAD PENETRATIONS

Details requirements for making penetrations through bulkheads for pipes and cables.

6.5 ELECTRICAL INSTALLATION

Provides guidelines for general electrical installation and specific units.

6.6 CONTROL ROOM EQUIPMENT

Describes the installation of the Main Control Unit (MCU) in the control room.

6.7 INSTALLATION CHECKLIST

Lists checks for general installation, flowmeter, and interlock systems.

6.8 OVERVIEW INSTALLATION CHECK

Provides a checklist for cable connections and grounding points.

7 OPERATING INSTRUCTIONS

7.1 LAYOUT OF THE MCU

Details the MCU control panel layout and its elements.

7.2 OPERATING THE MCU AND MENU LAYOUT

Explains the MCU's menu structure and navigation.

7.3 SHORT REFERENCE GUIDE FOR OPERATING THE MCU

Provides a quick guide for starting discharge operations and system setup.

7.4 MISCELLANEOUS OPERATIONAL ISSUES

Addresses common operational problems like high readings and alarms.

7.5 OPERATIONAL ALARMS

Lists and describes operational alarms and their meanings.

7.6 SYSTEM FAILURES

Provides guidance on handling system failures and manual operation.

7.7 SYSTEM OVERRIDES

Explains how to override system controls and manage transducer inputs.

8 MAINTENANCE

8.1 MAINTENANCE GENERAL

Provides general guidelines and safety precautions for maintenance tasks.

8.2 ROUTINE MAINTENANCE

Outlines regular maintenance tasks for system components.

8.3 TEST AND CHECK-OUT PROCEDURE

Details the procedure for testing and verifying system functionality.

9 REPAIR OR REPLACEMENT

9.1 DETECTOR CELL REPAIR

Covers the procedure for removing and reinstalling the detector cell.

9.2 WINDOW WASH PUMP REPAIR

Details the disassembly and reassembly of the window wash pump.

9.3 SAMPLE PUMP REPAIR

Provides instructions for disassembling and reassembling the sample pump/motor.

9.4 DIFFERENTIAL PRESSURE TRANSMITTER - FUJI

Explains zero and span adjustment procedures for the FUJI DPT.

9.5 DIFFERENTIAL PRESSURE TRANSMITTER - ABB

Explains zero and span adjustment procedures for the ABB DPT.

10 TAKE OUT OF SERVICE

11 REMOVAL AND STORAGE OF EQUIPMENT

12 MALFUNCTION AND SEND FOR REPAIR

13 ENVIRONMENT

14 DISPOSAL

15 TROUBLE SHOOTING AND FAULT FINDING

15.1 INTRODUCTION FAULT FINDING GUIDE

Guides users on initial checks before troubleshooting system faults.

15.2 FAULT FINDING GUIDE

Provides a structured path for identifying and resolving system faults.

15.3 CALIBRATION ALARMS

Details common calibration alarms and their probable causes and actions.

15.4 SYSTEM ALARMS

Lists and describes various system-level alarms and potential causes.

15.5 GPS PROBLEMS

Addresses issues related to GPS signal reception and configuration.

15.6 POWER SUPPLY PROBLEMS

Troubleshoots power supply issues for the MCU and EPU.

15.7 AIR SUPPLY PROBLEMS

Covers issues related to air supply failures and water in the air system.

15.8 SOLENOID VALVE PROBLEMS

Addresses problems with solenoid valves not functioning correctly.

15.9 PNEUMATIC VALVE PROBLEMS

Details troubleshooting for pneumatic valve function and leakage issues.

15.10 WINDOW WASH PUMP PROBLEMS

Covers issues with the window wash pump not working or cycling incorrectly.

15.11 SAMPLE PUMP PROBLEMS

Troubleshoots electrical issues and pump-related problems.

15.12 DIFFERENTIAL PRESSURE TRANSMITTER PROBLEMS

Addresses issues with no line current, incorrect current, or incorrect output.

15.13 FAULT FINDING FORM

Provides a form for documenting system malfunctions for VAF Instruments.

16 CERTIFICATES

16.1 CERTIFICATES OF EX-PROOF

Lists certificates related to explosion-proof equipment.

16.2 CERTIFICATES OF TYPE APPROVAL

Lists certificates of type approval from various authorities.

17 DRAWINGS

18 ABBREVIATIONS

18.1 ABBREVIATIONS

Provides a list of abbreviations used throughout the manual.

18.2 SYMBOL LIST

Explains the graphical symbols used in the technical drawings.

19 SPARE PARTS

19.1 STANDARD SPARES

Lists standard spare parts supplied with the system delivery.

19.2 SERVICING SPARES

Recommends spare parts to be kept in stock for servicing.

20 WARRANTY CONDITIONS

VAF instruments OILCON MARK 6M Specifications

General IconGeneral
BrandVAF instruments
ModelOILCON MARK 6M
CategoryControl Systems
LanguageEnglish