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OILCON MARK 6M
VAF instruments OILCON MARK 6M User Manual
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Technical Manual
Instructions for installation,
operation and maintenance
641
OILCON
®
MARK 6M
According regulation 31 Annex I of MARPOL 73/7
8,
IMO Resolution MEPC.108(49) and
IMO Resolution MEPC.240(65)
Oil Discharge Monitoring and Control System
Publication nr
TIB-641-GB-1117
Supersedes TIB-641-GB-0617
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Preface
7
General
7
Symbols
8
Copyright
8
2 Product Description
9
Principle of Operation
9
Product Configuration
10
Main Control Unit (MCU)
10
Electro Pneumatic Unit (EPU)
11
Intrinsically Safe Signal Cable
11
Starter Box
11
Skid Assembly
12
Pump/Motor Assembly
12
Flowmeter System
12
Sample Probe Valve Assembly
13
Sampling System Arrangements
13
3 Technical Specification
15
General
15
Main Control Unit (MCU)
15
Electro Pneumatic Unit (EPU)
16
Skid
17
Sample Pump
17
Reference Table of Products Which May be Measured
18
Biofuel Guidelines and Definitions
19
4 Safety Instructions
20
Safety Precautions
20
5 Unpacking
21
6 Installation
23
Introduction
23
Utilities
23
Fresh Water Supply
23
Air Supply
24
Electrical Supply
24
Pipework General
24
Sample Pump Unit
25
Installation of the Sample Pump
25
Electrical Installation Pump
26
First Start
26
Direction of Rotation
26
Self Priming
26
Skid
27
Sampling Probes
27
Orifice Plate
28
General Information
28
Installation of Flow Sensor
28
Dp/I Transmitter
29
Bulkhead Penetrations General
30
Sample Pump
30
Air Pipelines
30
Intrinsically Safe Signal Cable
31
Electrical Installation General
32
Electro Pneumatic Unit (EPU)
32
Starter Box
33
Control Room Equipment - Main Control Unit (MCU)
33
Speed Input
33
Overboard Valve Control
33
Installation Checklist
34
General Installation Checks
34
Check of Flowmeter and Automatic Control
34
Starting Interlock And/Or Overboard Valve Control
35
Pipework Response Time Calculation
36
Final Check
37
Overview Installation Check
38
Cable Connection Main Control Unit
38
Cable Connection Electric Pneumatic Unit
38
Intrinsically Safe Ground Points, Measurement Cell and EPU
39
Power Supply Starter Box and Cable Connection Skid
40
Multi Cable Transit (Bulkhead Penetration)
41
Water and Airline Connections Skid
42
System Settings
43
7 Operating Instructions
44
Layout of the MCU
44
Control Key Switch
44
USB Connector
45
Printer Port
45
Reset Button
45
Touch Screen Panel
45
Operating the MCU and Menu Layout
46
Standby Mode (Menu 1)
48
Information Mode (Menu 1.1)
49
Configuration Mode (Menu 1.2)
50
Data Mode (Menu 1.3)
52
Selftest Mode (Menu 1.4)
53
Information Mode (Menu 1.5.1)
54
Setup Mode (Menu 1.5)
54
Setup Mode (Menu 1.5.2)
56
Calibration Flush Mode (Menu 1.5.3.0)
58
Idle Mode (Menu 1.5.3)
59
Information Mode (Menu 1.5.3.1)
59
Shutdown Mode (Menu 1.5.3.2)
60
Idle Setup Mode (Menu 1.5.3.3)
61
Sample Mode (Menus 1.5.3.5)
62
Self Test Mode (Menu 1.5.3.4)
62
Information Mode (Menu 1.5.3.5.1)
63
Shutdown Mode (Menu 1.5.3.5.2)
63
Manual Flush Mode (Menu 1.5.3.5.3)
64
Manual Window Wash Mode (Menu 1.5.3.5.4)
64
Sample Setup Mode (Menu 1.5.3.5.6)
65
Self Test Mode (Menu 1.5.3.5.5)
65
Short Reference Guide for Operating the MCU
66
Discharging Ballast Water
66
Shutdown of Discharging Operations
68
Miscellaneous
69
Oil Content Reading Higher than Expected
69
Oil Level Alarm
69
Operational Alarms
70
System Failures
71
Auto/Manual Operation
71
Flowmeter
72
Main Control Unit (MCU)
72
Oilcon ® Oil Discharge Monitoring and Control System
72
Ship's Speed Indicator
72
System Overrides
73
Transducer Override
73
Discharge Control
73
Discharge Control Answer-Back
74
8 Maintenance
75
Maintenance General
75
Routine Maintenance
76
Sample Pump/Motor Lubricator
76
Air Regulators
77
Cleaning the Detector Cell Windows
77
Window Wash Pump
77
Skid Shuttle Valve
77
2-Way Pneumatic Valve(S)
77
Zero Output Check of the Differential Pressure Transmitter
77
Test and Check-Out Procedure
78
9 Repair or Replacement
85
Detector Cell
85
Removing the Detector Cell
85
Reinstalling the Detector Cell
85
Window Wash Pump
86
Disassembling the Window Wash Pump
86
Air Side Maintenance
86
Water Side Maintenance
86
Re-Assembling the Window Wash Pump
86
Sample Pump
87
Disassembling the Pump/Motor
87
Reassembling the Pump/Motor
88
Differential Pressure Transmitter - FUJI
89
Zero Adjustment of DPT - FUJI
89
Span Adjustment of DPT - FUJI
89
Differential Pressure Transmitter - ABB
90
Zero Adjustment of DPT - ABB
90
Span Adjustment of DPT - ABB
90
14 Disposal
91
10 Take out of Service
91
11 Removal and Storage of Equipment
91
12 Malfunction and Send for Repair
91
13 Environment
91
15 Trouble Shooting and Fault Finding
92
Introduction Fault Finding Guide
92
Fault Finding Guide
93
Calibration Alarms
95
Zero Error Alarm
95
Path Dirty Alarm
96
System Alarms
97
No Air
97
No Flow
97
Power Failures
97
Communication Failure
97
Led Feedback Error
97
Flow Overrange Failure
98
Flow Underrange Failure
98
Overboard Arrangement Failure
98
Discharge Rate Failure
99
Total Discharge Oil Limit Alarm
99
GPS Problems
99
No GPS Signal Visible
99
Power Supply Problems
100
MCU Power Failure
100
Electro Pneumatic Unit Power Failure
100
Air Supply Problems
101
Air Supply Failure
101
Water Found in the Monitors of the Air System
101
Solenoid Valve Problems
101
Valve Not Working
101
Pneumatic Valve Problems
102
Valve Not Functioning
102
Valve Gland Leakage
102
Valve Leakage
102
Window Wash Pump Problems
103
Pump Does Not Work
103
Pump Cycles Without Pumping or Does Not Stall
103
False Cycle
103
Fluid Appears at Muffler
103
Sample Pump Problems
104
Electrical Problems
104
Pump Runs but the Green Indicator on the Starter Box Is off
104
Pump Should be Running but Is off
104
Pump Related Problems
104
No Flow
105
Differential Pressure Transmitter Problems
106
No Line Current
106
Current of 21.0Ma or 3.9Ma
106
Incorrect Output
107
Fault Finding Form
107
16 Certificates
111
Certificates of Ex-Proof
111
Certificates of Type Approval
126
17 Drawings
127
18 Abbreviations
169
19 Spare Parts
170
20 Warranty Conditions
172
5
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VAF instruments OILCON MARK 6M Specifications
General
Brand
VAF instruments
Model
OILCON MARK 6M
Category
Control Systems
Language
English
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