2
6.4.1 Sample pump ............................................................................................... 29
6.4.2 Air pipelines .................................................................................................. 29
6.4.3 Intrinsically Safe signal cable ....................................................................... 30
6.5 Electrical installation general .................................................................... 31
6.5.1 Electro Pneumatic Unit (EPU) ...................................................................... 31
6.5.2 Starter box .................................................................................................... 32
6.6 Control room equipment – Main Control Unit (MCU) ................................ 32
6.6.1 Speed input .................................................................................................. 32
6.6.2 Overboard valve control ............................................................................... 32
6.7 Installation checklist ................................................................................. 33
6.7.1 General installation checks ........................................................................... 33
6.7.2 Check of Flowmeter and automatic control .................................................. 33
6.7.3 Starting interlock and/or overboard valve control ......................................... 34
6.7.4 Pipework response time calculation ............................................................. 35
6.7.5 Final check ................................................................................................... 36
6.8 Overview installation check ...................................................................... 37
6.8.1 Cable connection Main Control Unit ............................................................. 37
6.8.2 Cable connection Electric Pneumatic Unit .................................................... 37
6.8.3 Intrinsically safe ground points, measurement cell and EPU ....................... 38
6.8.4 Power supply starter box and cable connection skid .................................... 39
6.8.5 Multi Cable Transit (Bulkhead Penetration) .................................................. 40
6.8.6 Water and Airline connections Skid .............................................................. 41
6.8.7 System settings. ........................................................................................... 42
7 OPERATING INSTRUCTIONS ..................................................... 43
7.1 Layout of the MCU ................................................................................... 43
7.1.1 Control key switch ........................................................................................ 43
7.1.2 USB connector ............................................................................................. 44
7.1.3 Printer port .................................................................................................... 44
7.1.4 Reset button ................................................................................................. 44
7.1.5 Touch screen panel ...................................................................................... 44
7.2 Operating the MCU and menu layout ....................................................... 45
7.2.1 Standby mode (menu 1) ............................................................................... 47
7.2.1.1 Information mode (menu 1.1) ................................................................ 48
7.2.1.2 Configuration mode (menu 1.2) ............................................................. 49
7.2.1.3 Data mode (menu 1.3) .......................................................................... 51
7.2.1.4 Selftest mode (menu 1.4) ...................................................................... 52
7.2.1.5 Setup mode (menu 1.5) ......................................................................... 53
7.2.1.5.1 Information mode (menu 1.5.1) .......................................................... 53
7.2.1.5.2 Setup mode (menu 1.5.2) .................................................................. 55
7.2.1.5.3 Calibration flush mode (menu 1.5.3.0) ............................................... 57
7.2.1.5.4 Idle mode (menu 1.5.3) ...................................................................... 58
7.2.1.5.4.1 Information mode (menu 1.5.3.1) ................................................ 58
7.2.1.5.4.2 Shutdown mode (menu 1.5.3.2) .................................................. 59
7.2.1.5.4.3 Idle setup mode (menu 1.5.3.3) ................................................... 60
7.2.1.5.4.4 Self test mode (menu 1.5.3.4) ..................................................... 61
7.2.1.5.4.5 Sample mode (menus 1.5.3.5) .................................................... 61
7.2.1.5.4.5.1 Information mode (menu 1.5.3.5.1) ....................................... 62
7.2.1.5.4.5.2 Shutdown mode (menu 1.5.3.5.2) ......................................... 62
7.2.1.5.4.5.3 Manual flush mode (menu 1.5.3.5.3) .................................... 63
7.2.1.5.4.5.4 Manual window wash mode (menu 1.5.3.5.4)....................... 63
7.2.1.5.4.5.5 Self test mode (menu 1.5.3.5.5) ............................................ 64
7.2.1.5.4.5.6 Sample setup mode (menu 1.5.3.5.6) ................................... 64
7.3 Short reference guide for operating the MCU ........................................... 65
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