ENGINE REMOVAL AND INSTALLATION
Disassembly
Assembly
Cylinder head cover Cylinder head
Right against mark “T” on magneto Exhaust& Inlet valve oil seals assy./gasket
(The bottom of exhaust port) Inlet & exhaust valve spring/spring holder/lock clip
Timing chain tensioner Cylinder head assy.
Cam shaft holder assy./cam shaft chain Cam shaft chain/cam shaft holder assy.
Cam shaft holder assy. / cam shaft fixer assy. Cam shaft assay and cam shaft holder assy.
Cylinder head assy. Right against mark “T” on magneto rotor and
correct timing
mark on sprocket (keep timing marking on the
same level as
joint surface of cylinder head)
Valve lock clip/valve spring holder
Inlet exhaust valve spring
Use special tool T04 Timing chain tensioner(adjust)
Inlet valve, exhaust valve
Valve oil seal assy. Adjust specified valve clearance
Rocker shaft ►Inlet valve clearance: 0.03~0.05mm
► Exhaust valve clearance: 0.05~0.06mm
Cylinder head
Specified Torque value
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