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Vishay VT400 User Manual

Vishay VT400
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VT400
Weight Indicator
Technical Manual
Revision A5, June 2009 Doc # UM-VT400-EN

Table of Contents

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Vishay VT400 Specifications

General IconGeneral
BrandVishay
ModelVT400
CategoryAccessories
LanguageEnglish

Summary

Legal Notice

Warranty Information

Safety Instructions and Guidelines

Safety Symbols and General Practices

Covers safety symbols, general safety practices, and special warnings for safe operation.

AC Mains Connection and Operating Environment

Details on AC mains connection requirements and optimal operating environment conditions for the indicator.

Declaration of Conformity

About this Document and Style Conventions

Style Conventions

Explains the document's style conventions for text, keys, menus, commands, and warnings.

1 Technical Specifications

1.1 General Specifications

Provides general technical specifications including CPU, communication, display, keyboard, and approvals.

Analog and Digital Specifications

1.2 Analog Input

Details on load cell excitation, signal range, sensitivity, amplifier, and A/D converter characteristics.

1.3 Analog Output

Specifications for the optional analog output, including power, current/voltage, resolution, and protection.

Digital Input and Output Specifications

1.4 Digital Input

Specifies input voltage, resistance, and delays for digital inputs.

1.5 Digital Outputs

Details output voltage, current, delays, and protection for digital outputs.

2 Installation Procedures

2.1 Site Requirements

Guidelines for selecting an appropriate mounting location for the indicator.

Indicator Mounting and Load Cell Connection

2.2 Mounting and Wiring

Instructions for panel mounting the indicator and general wiring guidelines.

2.3 Connecting Load Cells

Details on connecting load cells using shielded cable and diagrams for pin connections.

Serial Connection Configuration

2.3.1 Load Cell Operating Parameters

Explains load cell utilization ranges for excitation and gain/input.

2.4 Serial Connections

Specifies cable types and requirements for RS232 and RS485 serial connections.

Printer, RS485, and Power Connections

2.4.1 Printer and PC Cables

Diagrams and pinouts for connecting printers and PCs via serial cables.

2.5 Connecting Power

Guidance on connecting the external power supply and ensuring proper grounding.

3 Display, Keys, and Menus Overview

3.1 The Display and Annunciators

Description of the VT400's display layout and status annunciators.

Front Panel Key Functions

3.1.2 Common Display Messages

Lists common messages displayed by the indicator and their meanings.

3.2 Front Panel Keys

Overview of the six front panel keys and their dual functions.

Key Operations and Function Menu

3.2.1 Key Operations

Explains how to use the keys to perform operations like zeroing and taring.

3.2.2 Key Navigation and Entry

Details on using keys for menu navigation and entering numeric values.

Editing and Function Menu Usage

3.2.3 Editing Multiple Digits

Procedure for editing multi-digit values displayed on the indicator.

3.3 The Function Menu

Introduction to the function menu for advanced operations.

Function Menu Operations and Summary

3.3.1 Using the Function Menu

Step-by-step guide on how to access and use functions from the function menu.

3.3.2 Function Summary

Summary of available functions, their descriptions, and reference sections.

Setup Menu Navigation and Structure

3.4 Setup Menus

Overview of the setup menu system for configuring the indicator.

3.4.1 Accessing Setup Menus

Procedure for entering and navigating the setup and calibration menus.

Setup Menu Details

3.4.2 Menu Structure

Diagram illustrating the main and submenu structure of the setup menus.

3.4.3 Parameter Summary

Lists parameters within the SETUP, PAR, CAL, STORE, INIT, and A-CAL menus.

4 Calibration Procedures

4.1 Standard Weights Calibration (S-CAL)

Guide to calibrating the scale using standard weights (Zero and Span).

Calibration Methods

4.1.1 Zero Calibration

Step-by-step instructions for performing zero calibration using standard weights.

4.1.2 Span Calibration

Step-by-step instructions for performing span calibration using standard weights.

Electronic Calibration Details

4.2 Electronic Calibration (E-CAL)

Introduction to electronic calibration using mV values.

4.2.1 Calculating Calibration Values

Example and method for calculating dead-load and span calibration values.

Electronic Calibration Settings

4.2.2 Setting Zero Calibration Value

Procedure for electronically setting the zero calibration value.

4.2.3 Span Calibration

Procedure for electronically setting the span calibration value.

Calibration Data Storage and Security

4.3 Storing Calibration Data

Instructions for saving calibration data to permanent memory.

4.4 Locking and Unlocking Calibration

Procedure for sealing the indicator to prevent unauthorized access.

Indicator Sealing Procedures

4.4.1 Sealing Enclosure with Stickers

Details on applying non-removable and lead wire/plastic stickers for sealing.

4.4.2 Securing Load Receptor

Information on inscribing the load receptor serial number on the indicator label.

Seal Status and Audit Trail Check

4.4.3 Checking Seal Status and Audit Trail

How to check the calibration seal status and audit trail counter using function 48.

5 General System Parameters

5.1 PAR Menu

Accessing and editing general system parameters in the PAR menu.

PAR Menu Parameters

5.1.1 Accessing PAR Menu

Procedure for accessing and editing parameters within the PAR menu.

5.1.2 PAR Menu Parameters

List and description of parameters available in the PAR menu.

SETUP 1 Menu and Parameters

5.2 SETUP 1 (Inside SETUP Menu)

Overview of the SETUP 1 menu for totalizer and key locking functions.

5.2.1 Accessing SETUP 1

Procedure for accessing and editing parameters within the SETUP 1 menu.

SETUP 1 Parameter Details

5.2.2 SETUP 1 Parameters

List and description of parameters available in the SETUP 1 menu.

6 Serial Communication

6.1 Serial Ports Configuration

Details on configuring serial ports 1 (RS232) and 2 (RS232/RS485).

Serial Port Configuration Details

6.1.1 RS232 Serial Port

Specifications and connection details for the RS232 serial port.

6.1.2 RS485 Serial Port

Specifications and connection details for the RS485 serial port.

Setting Port Output Parameters

6.2 Setting Port Output Parameters

Guide to setting output parameters for serial ports 1 and 2.

6.2.1 Setting Port 1 Output

Defines the output type for serial port 1.

Output Types and Configurations

6.2.2 Setting Port 2 Output

Defines the output type for serial port 2.

6.3 Output Types

Lists and describes the different output types supported by the indicator.

Serial Output Type Details

6.3.1 Local Printer Output

Details on the local printer output format.

6.3.2 Continuous Weight Output

Information on continuous weight data transmission.

Serial Communication Output Formats

6.3.3 Print on Demand

Details on the print on demand feature.

6.3.4 Alibi Transmit

Information on transmitting alibi serial number and weight.

Alibi and EDP Protocol Details

6.3.5 Alibi Mode Commands

Describes commands available when alibi mode is active.

6.3.6 EDP Protocol Output

Details on the EDP protocol for host computer communication.

Remote Printer and Master-Slave Protocols

6.3.7 Remote Printer Output

Information on transmitting local printer data to a remote printer.

6.3.8 Master-Slave Protocol Output

Details on configuring the indicator for master-slave communication.

7 Outputs and Digital Input

7.1 Specifications

Overview of the indicator's output and digital input capabilities.

Digital and Tilt Switch Specifications

7.1.1 Digital Outputs

Technical specifications for the digital outputs (setpoints).

7.1.2 Analog Outputs

Technical specifications for the analog output channel.

Digital Input and Output Connections

7.1.3 Digital Input (Tilt Switch)

Technical specifications for the digital input, used as a tilt switch.

7.2 Connecting Outputs and Tilt Switch

Diagrams for connecting digital outputs and the tilt switch.

Setpoint and Analog Output Configuration

7.3 Setting Thresholds for Digital Setpoints

How to set upper and lower weight thresholds for digital setpoints.

7.3.1 Parameters for Digital Outputs

Parameters for configuring setpoint outputs, including net/gross and logic.

Analog Output Configuration

7.4 Configuring Analog Output

Overview of configuring the analog output channel for PLC communication.

7.4.1 Connecting PCB and Jumper

Instructions for connecting the analog output PCB and setting the output mode jumper.

Analog Output Parameter Settings

7.4.2 Setting Analog Output Parameters

Details on setting analog output parameters like span, mode, and error levels.

Tilt Switch Functionality

7.5 Using the Tilt Switch

How to set the time delay for the tilt switch function.

7.5.1 Tilt Switch Options

Description of special options available for the tilt switch function.

8 Service Operations and Testing

8.1 Service Operations

Operations performed via the function menu, including password and seal checks.

Service Operations Details

8.1.1 Setting Calibration Password

Procedure for setting and changing the calibration password (PIN).

8.1.2 Checking Calibration Seal

How to check calibration seal status and audit trail counter using function 48.

Viewing Indicator Data

8.1.3 Viewing Load Cell mV

How to view the load cell mV output using function 80.

8.1.4 Viewing A/D Count

How to view the analog-to-digital converter count using function 81.

Software Version and Key Locking

8.1.5 View Software Version

How to view the current software version number and release date.

8.1.6 Locking and Unlocking Keys

Procedure for locking and unlocking front panel keys via setup menus.

Indicator Testing Procedures

8.2 Testing the Indicator

Overview of diagnostic tests for the indicator's hardware and software.

8.2.1 Testing ROM/RAM Integrity

How to test the integrity of the unit's ROM and RAM using function 86.

Display and Input/Output Testing

8.2.2 Testing Keypad and Display

How to test the keypad and display functionality using functions 90 and 91.

8.2.3 Testing Digital I/O

How to test digital inputs and outputs (setpoints) using function 93.

Buffer and Serial Port Testing

8.2.4 Testing Print Buffer

How to test the print buffer using function 94.

8.2.5 Testing Serial Port Data

How to test data reception on COM ports using function 96.

9 Troubleshooting

9.1 Errors, Causes and Remedies

Table of error codes, possible causes, and recommended actions.

Troubleshooting Specific Issues

9.2 Checking Load Cell Connection

Steps to check load cell connections for proper functionality.

9.3 Checking Power Supply

Troubleshooting steps for power supply issues if the unit does not turn on.

Digital Input/Output Troubleshooting

9.4 Checking Digital Input and Outputs

How to test digital inputs and outputs if setpoints are not working correctly.

Appendix A: Technical Drawings

i. System Block Diagram

A block diagram illustrating the system architecture and component interconnections.

Rear Panel and Terminal Connections

ii. Rear Panel Connections

Diagram showing rear panel connections for the desktop model.

iii. Terminal Connections

Diagram showing terminal connections for the wall-mount model.

Cabling Diagrams

iv. Cabling Diagram

Illustrates cabling for RS485, digital outputs, tilt switch, and printer/PC connections.

Appendix B: Master-Slave Protocol

i. Introduction to Master-Slave Protocol

Defines communication between a host computer (master) and weighing terminals (slaves).

Master-Slave Protocol Communication

ii. Baud Rate and Message Format

Specifies baud rates, data bits, parity, and message structure for communication.

iii. Data Block Format

Details the format of nine-byte messages including ID, Command, Data, and BCS.

Master-Slave Communication Process

iv. Communication Process Overview

Describes the master-slave communication flow, including polling and response mechanisms.

v. Master-Slave Commands

Lists and describes the commands available for master-slave communication.

Master-Slave Command Details (Status & Reset)

? Command: Upload Status

Command to poll slaves for weight and status information.

0 Command: Reset Slave

Command to reset a slave unit to its power-on state.

Master-Slave Command Details (Tare & Keyboard)

1 Command: Upload Tare

Command to upload the tare value from the scale.

2 Command: Keyboard Emulation

Command to emulate keypad presses for remote control.

Master-Slave Command Details (Setpoints)

3 Command: Download Setpoint Values

Command to download setpoint values to the slave.

4 Command: Upload Setpoint Values

Command to upload setpoint values from the slave.

Master-Slave Command Details (Setpoint Status & Force)

5 Command: Read Setpoint Values

Command to read the status of setpoint outputs.

6 Command: Force Setpoint Outputs

Command to set or cancel setpoints without activating them.

Master-Slave Command Details (Enable & Errors)

7 Command: Enable Setpoint Outputs

Command to activate setpoints after forcing them.

8 Command: Upload Error Code

Command to upload error codes detected by the slave.

Master-Slave Command Details (Function & Setup)

; Command: Download Function

Command to execute a specified function remotely.

Setup Commands

Commands for downloading parameters for setup and calibration.

Setup Parameter Upload Formats

Upload of Setup Parameters: Message Formats

Describes the message formats for uploading setup parameters.

Contacting Vishay Transducers

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