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WEIHONG Ncstudio V15 User Manual

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上海维宏电子科技股份有限公司
SHANGHAI WEIHONG ELECTRONIC TECHNOLOGY CO., LTD.
Manufacturer's Manual of Ncstudio V15 Laser
Cutting (LS6000M) Control System
Version: 2022.01.14 2nd Version
Author: Product Testing Department
Weihong Corporation All Rights Reserved
Contents
1 Quick Start ........................................................................................................................ 1
1.1 Overview .................................................................................................................... 1
1.2 Hardware Connection Diagram .................................................................................. 1
1.3 Shortcut Keys ............................................................................................................. 3
2 Install the System ............................................................................................................. 4
2.1 Overview .................................................................................................................... 4
2.2 Install Follow-up Amplifier .......................................................................................... 4
2.3 Install Motion Control Card ......................................................................................... 4
2.4 Install the Software ..................................................................................................... 4
2.5 Install the Drive........................................................................................................... 5
2.5.1 Automatic Installation ........................................................................................... 5
2.5.2 Manual Installation ............................................................................................... 6
3 System Debugging............................................................................................................ 7
3.1 Overview .................................................................................................................... 7
3.2 Configure Settings in NcConfig .................................................................................. 7
3.2.1 Data Backup ........................................................................................................ 8
3.2.2 Data Restoration .................................................................................................. 8
3.2.3 Device and Port Mapping Configuration .............................................................. 8
3.2.4 Port Protection ..................................................................................................... 9
3.3 Modify I/O Port Polarity ............................................................................................ 10
3.4 Set Drive Parameters ............................................................................................... 10
3.4.1 Set Drive Parameters in Non-bus Control Systems ........................................... 11
3.4.2 Set Drive Parameters in Bus Control Systems .................................................. 29
3.5 Set Bus System Parameters .................................................................................... 32
3.6 Set Speed Parameters ............................................................................................. 32
3.7 Set Pulse Equivalent ................................................................................................ 33
3.8 Check Axis Direction ................................................................................................ 34
3.9 Set Workbench Travel Limits ................................................................................... 34
3.10 Set the Screw Error Compensation ........................................................................ 34
3.10.1 Set the Backlash Compensation ...................................................................... 35
3.10.2 Set the Bidirectional Compensation ................................................................. 35

Table of Contents

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WEIHONG Ncstudio V15 Specifications

General IconGeneral
ModelNcstudio V15
Compatible OSWindows XP/7/8/10
Supported LanguagesEnglish, Chinese
Supported CNC MachinesMilling machines, Engraving machines
Software Featuressimulation

Summary

1 Quick Start

1.1 Overview

Introduces hardware and software of the NcStudio V15 control system.

1.2 Hardware Connection Diagram

Details connection methods for non-bus and bus control systems.

1.3 Shortcut Keys

Lists keyboard shortcuts for efficient operation in NcStudio.

2 Install the System

2.1 Overview

Provides an overview of the system installation process.

2.2 Install Follow-up Amplifier

Instructions for installing the follow-up amplifier correctly.

2.3 Install Motion Control Card

Steps to install the PM95A motion control card.

2.4 Install the Software

Guides on installing the NcStudio V15 control system software.

2.5 Install the Drive

Details installing the corresponding drive for software and hardware compatibility.

2.5.1 Automatic Installation

Instructions for automatic drive installation during software setup.

2.5.2 Manual Installation

Steps for manually installing the drive if automatic installation fails.

3 System Debugging

3.1 Overview

Provides an overview of the debugging process for the NcStudio V15 system.

3.2 Configure Settings in NcConfig

Explains using NcConfig for data backup, device configuration, and port mapping.

3.2.1 Data Backup

Step-by-step guide to backing up system data using NcConfig.

3.2.2 Data Restoration

Instructions for restoring system data using NcConfig if data is lost.

3.2.3 Device and Port Mapping Configuration

How to configure devices and map physical to logical port addresses.

3.2.4 Port Protection

Explains different types of port protection and how to set them.

3.3 Modify I/O Port Polarity

Guides on changing I/O port polarity for debugging and checking signals.

3.4 Set Drive Parameters

Crucial step for setting up servo drive parameters for proper machine operation.

3.4.1 Set Drive Parameters in Non-bus Control Systems

Details setting drive parameters for non-bus systems and control modes.

3.4.1.1 Set Drive Parameters in Position Loop Control Mode

Provides test parameter settings for various servo drives in position loop control.

3.4.1.1.1 WISE

Details specific WISE drive parameters like Control mode selection and LED initial state.

3.4.1.1.2 Yaskawa Σ-Ⅱ

Details specific Yaskawa Σ-Ⅱ drive parameters like password setting and pulse counter.

3.4.1.1.3 Yaskawa Σ-Ⅴ/Σ-7

Details specific Yaskawa Σ-Ⅴ/Σ-7 drive parameters like parameter input inhibition.

3.4.1.1.4 Panasonic MINAS A4

Details specific Panasonic MINAS A4 drive parameters like LED initial state and control mode.

3.4.1.1.5 Panasonic MINAS A5

Details specific Panasonic MINAS A5 drive parameters like LED initial state and control mode.

3.4.1.1.6 Fuji FALDIC-β

Details specific Fuji FALDIC-β drive parameters like command pulse numerator and rotation direction.

3.4.1.1.7 Fuji ALPHA 5

Details specific Fuji ALPHA 5 drive parameters like control mode selection and electronic gear ratio.

3.4.1.1.8 Delta ASDA-A

Details specific Delta ASDA-A drive parameters like drive status display and pulse input format.

3.4.1.1.9 Delta ASDA-A2

Details specific Delta ASDA-A2 drive parameters like drive status display and pulse input format.

3.4.1.1.10 Delta ASDA-B

Details specific Delta ASDA-B drive parameters like drive status display and pulse input format.

3.4.1.1.11 Delta ASDA-B2

Details specific Delta ASDA-B2 drive parameters like drive status display and pulse input format.

3.4.1.2 Set Drive Parameters in Velocity Loop Control Mode

Provides parameter settings for velocity loop control mode across different drives.

3.4.2 Set Drive Parameters in Bus Control Systems

Guides on setting drive parameters for bus control systems.

3.4.2.1 Set Common Drive Parameters

Explains setting common drive parameters via NcStudio software or drive front panel.

3.4.2.2 Set Station Address

Guides on setting station addresses for Yaskawa and WISE drives for communication.

3.5 Set Bus System Parameters

Configuration steps for bus system parameters like station address and gear ratio.

3.6 Set Speed Parameters

Adjusting parameters to fine-tune speed accuracy.

3.7 Set Pulse Equivalent

Crucial step for adjusting pulse equivalent and electronic gear ratio.

3.8 Check Axis Direction

Verifies and sets the correct direction for each axis of movement.

3.9 Set Workbench Travel Limits

Sets soft limit functions based on machine size for safety.

3.10 Set the Screw Error Compensation

Improves machining precision by compensating for screw errors.

3.10.1 Set the Backlash Compensation

Steps to set backlash compensation using system parameters.

3.10.2 Set the Bidirectional Compensation

Detailed steps for setting bidirectional compensation using NcTune software.

3.11 Check Machine Settings

Verifies machine parameters after debugging is complete.

3.11.1 Pulse Equivalent and Electronic Gear Ratio

Verifies the matching of electronic gear ratio and pulse equivalent.

3.11.2 Pulse

Methods to check for lost pulses using observation or servo drive.

3.11.2.1 Observation

Checks for lost pulses by observing laser drill points.

3.11.2.2 Servo Drive

Checks for lost pulses using the servo drive's input pulse count.

3.11.3 Laser Technic Settings

Checks laser, blow, follow, and burst control port functions.

3.12 Do a Burn Test

Performs a burn test to ensure motion stability of each axis.

3.13 Install and Use the Camera

Enables camera functions for machining monitor and control.

3.13.1 Modify the Computer IP Address

Steps to change the computer's IP address for camera connectivity.

3.13.2 Modify the Camera IP Address

Steps to change the camera's IP address to match the computer's network.

4 Follow Debugging

4.1 Overview

Explains the follow function using capacitance and distance for Z-axis control.

4.1.1 Tab Area

Describes the System and Param tabs for accessing follow control and parameter settings.

4.1.2 Coordinate Area

Displays axis mechanical and workpiece coordinates.

4.1.3 Manual Control Area

Area for manually controlling axis movement using direction buttons and modes.

4.1.4 Follow Control Buttons

Buttons for controlling follow functions like Follow and Z Home.

4.1.5 Follow Control Area/Follow Parameter Setting Area

Area for follow parameters, divided into Main Parameter and Data Chart.

4.1.5.1 Main Parameter Area

Displays real-time monitor and common follow parameters like Follow Height and Max Speed.

4.1.5.2 Data Chart Area

Shows Calibration Data and Real-time Cpt charts for capacitance monitoring.

4.1.5.3 Follow Parameter Setting Area

Area to access and modify operator and manufacturer follow parameters.

4.2 Operations

Procedure for debugging the follow function, including preparation and calibration.

1. Prepare

Ensures hardware is installed properly before debugging.

2. Measure the Capacitance

Checks capacitive sensor status when cutter is stationary and moving.

4.2.3 Execute Servo Calibration

Solves servo motor zero drift issues using velocity loop control.

4.2.4 Execute Calibration

Collects capacitance data and maps it to heights for accurate following.

4.2.5 Check the Follow Function

Verifies cutter movement and follow accuracy after calibration.

4.3 Follow Parameter

Configuration of parameters related to the follow function.

4.3.1 System Setting

Includes parameters like Axis Direction, Pulse Equivalent, and Soft Limits.

4.3.2 Follow Setting

Parameters related to follow height, Z UP Pos., and safe lift height.

4.3.3 Follow-up

Parameters like Positioning Gain, Follow-up Gain, and INposition Tolerance.

4.3.4 Calibrate Setting

Parameters for material type calibration and capacitance measurement.

4.3.5 Speed Setting

Parameters for setting G00 Speed, Follow Acceleration, and Max Speed.

4.3.6 Real-time State Check

Parameters for detecting out-of-edge and empty leapfrog conditions.

4.3.7 Manual Speed

Parameters for manual acceleration and feedrate settings.

4.4 Common Problems

Troubleshooting methods for common issues encountered during operation.

4.4.1 Serious Electric Interference

Identifies causes and solutions for electrical interference affecting the system.

4.4.2 Capacitance is Not Zero when Touching the Material

Troubleshoots issues where capacitance is not zero upon material contact.

4.4.3 Cutter Continues Lowering After Touching the Material During Calibration

Addresses the issue of the cutter lowering after touching material during calibration.

4.4.4 Actual Follow Height Differs from Setting

Explains why actual follow height may differ from the set value.

4.4.5 Cutter Stops Working Frequently when Capacitance Feedback and Calibration Results are Normal

Solves frequent cutter stops despite normal feedback and calibration.

4.4.6 Cutter Has Severe Jitters When Cutting Thin Plates and Causing Workpiece Outline Deformation

Addresses severe jitters and deformation when cutting thin plates.

4.4.7 System Reports Follow Error when Moving Z axis or Enable Follow

Solves follow errors related to Z-axis movement or enabling follow.

4.4.8 Encoder Direction or Axis Direction Error

Troubleshoots incorrect encoder or axis direction parameter settings.

4.4.9 Follow In-position Waiting Timeout

Addresses timeout issues in the follow-in-position state.

4.4.10 Large Follow Error Alarm

Explains causes and solutions for large follow error alarms.

4.4.11 System Reports Material Collision Alarm when Follow is Enabled in Idle Status or During Machining

Solves collision alarms reported during idle or machining with follow enabled.

4.4.12 System Reports Material Collision Alarm when the System Has No Movement

Addresses collision alarms when the system has no movement.

4.4.13 Follow Overshoot

Troubleshoots issues where servo drive response is slower than command speed.

5 Wiring

5.1 Controller and Terminal Board

Introduces port definitions for Lambda controllers and extension terminal boards.

5.1.1 Lambda Controller

Details Lambda controllers for non-bus (5E) and bus (NE) systems.

5.1.2 Extension Terminal Board

Explains port definitions for EX33A and EX31A extension terminal boards.

5.2 Laser

Introduces wiring methods for different brands of lasers.

5.2.1 IPG-YLR Series Laser

Provides wiring diagram for IPG-YLR series lasers.

5.2.2 Feibo MARS-500W Laser

Provides wiring diagram for Feibo MARS-500W lasers.

5.2.3 Raycus Fiber Laser

Provides wiring diagram for Raycus Fiber lasers.

5.2.4 JK / GSI-500W-FL Laser

Provides wiring diagram for JK/GSI-500W-FL lasers.

5.2.5 MAX Fiber Laser

Provides wiring diagram for MAX Fiber lasers.

5.2.6 SPI-500W-R4 Laser

Provides wiring diagram for SPI-500W-R4 lasers.

5.2.7 HFB 1000-1500W Laser

Provides wiring diagram for HFB 1000-1500W lasers.

5.2.8 GW SMATLas 3S Laser

Provides wiring diagram for GW SMATLas 3S lasers.

5.3 Wiring Diagram of the Drive

Introduces wiring methods for connecting WEIHONG DB15 drive port to servo motors.

5.3.1 Drive Port Definition

Defines the WEIHONG servo drive plug pins for position and velocity control modes.

5.3.2 Wiring Diagram of the Drive (in Position Control Mode)

Wiring diagrams for WISE servo drives in position control mode.

5.3.2.1 Wiring Diagram of WISE Servo Drive

Specific wiring for WISE WSDA series servo drives with and without brake lines.

5.3.2.3 Wiring Diagram of Panasonic Servo Drive

Wiring diagrams for Panasonic servo drives.

5.3.2.4 Wiring Diagram of Fuji Servo Drive

Wiring diagrams for Fuji servo drives.

5.3.2.5 Wiring Diagram of Delta Servo Drive

Wiring diagrams for Delta servo drives (ASDA-A, ASDA-B2).

5.3.2.6 Wiring Diagram of Mitsubishi Servo Drive

Wiring diagrams for Mitsubishi MR-JE and MR-E servo drives.

5.3.2.7 Wiring Diagram of Sitong Servo Drive

Wiring diagrams for Sitong GS series servo drives.

5.3.2.8 Wiring Diagram of Hitachi Servo Drive

Wiring diagrams for Hitachi ADA series servo drives.

5.3.2.9 Wiring Diagram of Teco Servo Drive

Wiring diagrams for Teco TSDA and ESDA servo drives.

5.3.2.10 Wiring Diagram of Sanyo Servo Drive

Wiring diagrams for Sanyo PY and R series servo drives.

5.3.2.11 Wiring Diagram of Kaitong KT270 Series Servo Drive

Wiring diagrams for Kaitong KT270 series servo drives.

5.3.3 Wiring Diagram of the Drive (in Velocity Control Mode)

Introduces wiring methods for drives in velocity control mode.

5.3.3.1 Wiring Diagram of WISE Servo Drive

Wiring diagrams for WISE servo drives in velocity control mode.

5.3.3.2 Wiring Diagram of YASKAWA Σ-5/Σ-7 Servo Drive

Wiring diagrams for Yaskawa Σ-5/Σ-7 servo drives in velocity control mode.

5.3.3.3 Wiring Diagram of Fuji Servo Drive

Wiring diagrams for Fuji servo drives in velocity control mode.

5.3.3.4 Wiring Diagram of HCFA Servo Drive

Wiring diagrams for HCFA servo drives in velocity control mode.

5.3.3.5 Wiring Diagram of Panasonic Servo Drive

Wiring diagrams for Panasonic servo drives in velocity control mode.

5.3.3.6 Wiring Diagram of Delta Servo Drive

Wiring diagrams for Delta ASDA-A and ASDA-B2 drives in velocity control mode.

6 Wireless Handwheel

WHB05 Series Wireless CNC Handwheel

Introduces the WHB05 series wireless handwheels and their applicability.

6.1 WHB05L(V4)

Details the WHB05L(V4) model, an upgrade with additional functions.

6.2 WHB05L(V5)

Details the WHB05L(V5) model, an upgrade with image-based buttons.

6.3 WHB05N(V1)

Details the WHB05N(V1) model, dedicated for Phoenix tube cutting systems.

6.4 Specifications

Electric parameters

Lists electrical specifications for the handwheel device.

Other parameters

Lists other technical parameters like key lifespan and working temperature.

6.5 Precautions

6.6 FAQs

Legal Notices

Requirements of Use

Outlines the terms and conditions for using the software product.

Intellectual Property Rights Notice

States Weihong Company's ownership of software intellectual property rights.

Termination

Describes conditions under which the software license agreement may be terminated.

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