Yamaha YZ250F(E) - Checking the Primary Driven Gear; Installing the Oil Seal; Installing the Right Crankcase Cover

CLUTCH
5-40
CHECKING THE PRIMARY DRIVEN GEAR
1. Check:
• Primary driven gear
Damage/wear  Replace the primary drive
and primary driven gears as a set.
Excessive noise during operation  Re-
place the primary drive and primary driven
gears as a set.
EAS1SM1244
INSTALLING THE OIL SEAL
1. Install:
• Oil seal “1”
• Washer “2”
• Circlip “3”
TIP
• Apply is lithium-soap-based grease on the oil
seal lip.
• Install the oil seal in parallel with its manufac-
ture's marks or numbers facing inward.
EAS1SM1245
INSTALLING THE RIGHT CRANKCASE
COVER
1. Install:
• Dowel pin “1”
• O-rings “2”
• Collar “3”
• Gasket “4”
TIP
Apply the lithium-soap-based grease on the O-
ring.
2. Install:
• Right crankcase cover “1”
• Right crankcase cover bolt “2”
TIP
• Apply the engine oil on the impeller shaft end.
• Mesh the impeller shaft gear “3” with primary
drive gear “4”.
• Tighten the right crankcase cover bolts in
stages and in a crisscross pattern.
EAS1SM1246
New
New
3
2
1
LS
New
New
1
1
4
2
New
New
3
LS
Right crankcase cover bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
T
R
.
.
3
1
4
E
1
2