Yamaha YZ250F(E) - Removing the Shift Guide and Shift Lever Assembly; Removing the Segment; Checking the Shift Shaft; Checking the Shift Guide and Shift Lever Assembly

SHIFT SHAFT
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EAS1SM1255
REMOVING THE SHIFT GUIDE AND SHIFT
LEVER ASSEMBLY
1. Remove:
• Bolt (shift guide)
• Shift guide “1”
• Shift lever assembly “2”
TIP
Make sure that the shift lever assembly is re-
moved together with the shift guide.
EAS1SM1256
REMOVING THE SEGMENT
1. Remove:
• Bolt (segment) “1”
• Segment “2”
TIP
Turn the segment counterclockwise until it
stops and loosen the bolt.
ECA1DX1021
NOTICE
If the segment gets an impact, it may be
damaged. Take care not to give an impact to
it when removing the bolt.
EAS1SM1257
CHECKING THE SHIFT SHAFT
1. Check:
• Shift shaft “1”
Bends/damage/wear  Replace.
• Shift shaft spring “2”
Damage/wear  Replace.
EAS1SM1258
CHECKING THE SHIFT GUIDE AND SHIFT
LEVER ASSEMBLY
1. Check:
• Shift guide “1”
• Shift lever “2”
•Pawl “3”
• Pawl pin “4”
• Spring “5”
Wear/damage  Replace.
EAS1SM1259
CHECKING THE STOPPER LEVER
1. Check:
• Stopper lever “1”
Wear/damage  Replace.
• Torsion spring “2”
Broken  Replace.
EAS1SM1260
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