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YASKAWA GA800 Series - Page 114

YASKAWA GA800 Series
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19 Troubleshooting
114 YASKAWA TOEPC71061737B GA800 Drive Installation & Primary Operation
Code Name Causes Possible Solutions
oH4 Motor Overheat Fault (PTC Input)
The motor has overheated. Check the load level, acceleration/deceleration time, and motor
start/stop frequency (cycle time).
Decrease the load.
Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
Make sure that the motor cooling system is operating correctly,
and repair or replace it if it is damaged.
Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:
If E1-08 and E1-10 are set too low, the overload tolerance will
decrease at low speeds.
oL1 Motor Overload
The load is too heavy. Decrease the load.
Note:
Reset oL1 when U4-16 [Motor oL1 Level] < 100.
The acceleration/deceleration times or cycle times are
too short.
Examine the acceleration/deceleration times and the motor start/
stop frequencies (cycle times).
Increase the values set in C1-01 to C1-08 [Acceleration/
Deceleration Times].
Overload occurred while running at low speed. Decrease the load when running at low speed.
Increase the motor speed.
If the motor is run frequently at low speeds, replace the motor
with a larger motor or use a drive-dedicated motor.
Note:
For general-purpose motors, overload can occur while running
at low speed when operating at below the rated current.
L1-01 [Motor Overload (oL1) Protection] is set
incorrectly.
Set L1-01 in as specified by the motor qualities for a drive-dedicated
motor.
The V/f pattern does not fit the motor qualities. Examine the ratios between the V/f pattern frequency and
voltage. Decrease the voltage if it is too high compared to the
frequency.
Adjust E1-04 to E1-10 [V/f Pattern Parameters]. For motor 2,
adjust E3-04 to E3-10. Decrease the values set in E1-08 [Mid
Point A Voltage] and E1-10 [Minimum Output Voltage].
Note:
If the values set in E1-08 and E1-10 are too low, the overload
tolerance will decrease at low speeds.
E1-06 [Base Frequency] is set incorrectly. Set E1-06 to the rated frequency shown on the motor nameplate.
One drive is operating more than one motor. Set L1-01 = 0 [Motor Overload (oL1) Protection = Disabled],
connect thermal overload relay to each motor to prevent damage to
the motor.
The electronic thermal protector qualities and the
motor overload properties do not align.
Examine the motor qualities and set L1-01 [Motor Overload
(oL1) Protection] correctly.
Connect a thermal overload relay to the motor.
The electronic thermal protector is operating at an
incorrect level.
Set E2-01 [Motor Rated Current (FLA)] correctly to the value
specified by the motor nameplate.
There is increased motor loss from overexcitation
operation.
Lower the value set in n3-13 [OverexcitationBraking (OEB)
Gain].
Set L3-04 4 [Stall Prevention during Decel Overexcitation/
High Flux].
Set n3-23 = 0 [Overexcitation Braking Operation = Disabled].
The speed search-related parameters are set
incorrectly.
Examine the settings for all speed search related parameters.
Adjust b3-03 [Speed Search Deceleration Time].
Set b3-24 = 1 [Speed Search Method Selection = Speed
Estimation] after Auto-Tuning.
Phase loss in the input power supply is causing the
output current to change.
Make sure that there is no phase loss, and repair problems.
Overload occurred during overexcitation deceleration. Decrease the value set in n3-13 [OverexcitationBraking (OEB)
Gain].
Decrease the value set in n3-21 [HSB Current Suppression
Level].
oL2 Drive Overload
The load is too large. Decrease the load.

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