ABB ACS355 - Technical Data

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Technical data 357

Technical data

What this chapter contains

The chapter contains the technical specifications of the drive, eg ratings, sizes and

technical requirements as well as provisions for fulfilling the requirements for CE and

other marks.

Table of Contents

Default Chapter2
- List of Related Manuals2
- Table of Contents5
Safety17
- What this Chapter Contains17
- Use of Warnings17
- Safety in Installation and Maintenance18
  - Electrical Safety18
  - General Safety19
- Safe Start-Up and Operation20
Introduction to the Manual21
- What this Chapter Contains21
- Applicability21
- Target Audience21
- Purpose of the Manual21
- Contents of this Manual22
- Related Documents23
- Categorization by Frame Size23
- Quick Installation and Commissioning Flowchart24
Operation Principle and Hardware Description25
- What this Chapter Contains25
- Operation Principle25
  - Product Overview26
    - Layout26
    - Power Connections and Control Interfaces27
- Type Designation Label28
- Type Designation Key29
Mechanical Installation31
- What this Chapter Contains31
- Checking the Installation Site31
  - Requirements for the Installation Site31
- Required Tools32
- Unpacking33
- Checking the Delivery33
- Installing34
Planning the Electrical Installation37
- What this Chapter Contains37
- Implementing the AC Power Line Connection37
- Selecting the Supply Disconnecting Device (Disconnecting Means)37
  - European Union38
  - Other Regions38
- Checking the Compatibility of the Motor and Drive38
- Selecting the Power Cables38
- Selecting the Control Cables40
- Routing the Cables41
  - Control Cable Ducts42
- Protecting the Drive, Input Power Cable, Motor and Motor Cable in Short Circuit Situations and against Thermal Overload43
- Implementing the Safe Torque off (STO) Function44
- Using Residual Current Devices (RCD) with the Drive44
- Using a Safety Switch between the Drive and the Motor44
- Implementing a Bypass Connection44
- Protecting the Contacts of Relay Outputs45
Electrical Installation47
- What this Chapter Contains47
- Checking the Insulation of the Assembly47
- Checking the Compatibility with IT (Ungrounded) and Corner-Grounded TN Systems48
- Connecting the Power Cables49
  - Connection Diagram49
  - Connection Procedure50
- Connecting the Control Cables51
Installation Checklist57
- Checking the Installation57
Start-Up, Control with I/O and ID Run59
- What this Chapter Contains59
- How to Start up the Drive59
- How to Control the Drive through the I/O Interface68
- How to Perform the ID Run69
  - ID Run Procedure69
Control Panels73
- What this Chapter Contains73
- About Control Panels73
- Applicability73
- Basic Control Panel75
- Assistant Control Panel87
Application Macros109
- What this Chapter Contains109
- Overview of Macros109
- Summary of the I/O Connections of the Application Macros111
- ABB Standard Macro112
  - Default I/O Connections112
- 3-Wire Macro113
  - Default I/O Connections113
- Alternate Macro114
  - Default I/O Connections114
- Motor Potentiometer Macro115
  - Default I/O Connections115
- Hand/Auto Macro116
  - Default I/O Connections116
- PID Control Macro117
  - Default I/O Connections117
- Torque Control Macro118
  - Default I/O Connections118
- User Macros119
Program Features121
- What this Chapter Contains121
- Start-Up Assistant121
  - Introduction121
  - Default Order of the Tasks122
  - List of the Tasks and the Relevant Drive Parameters123
  - Contents of the Assistant Displays124
- Local Control Vs. External Control125
  - Local Control125
  - External Control126
  - Settings126
  - Diagnostics126
  - Block Diagram: Start, Stop, Direction Source for EXT1127
  - Block Diagram: Reference Source for EXT1127
- Reference Types and Processing128
  - Settings128
  - Diagnostics128
- Reference Trimming129
  - Settings129
  - Example130
- Programmable Analog Inputs130
  - Settings130
  - Diagnostics131
- Programmable Analog Output131
  - Settings131
- Programmable Digital Inputs132
  - Settings132
  - Diagnostics132
- Programmable Relay Output133
  - Settings133
  - Diagnostics133
- Frequency Input133
- Transistor Output134
  - Settings134
  - Diagnostics134
- Actual Signals134
  - Diagnostics135
- Motor Identification135
  - Settings135
- Power Loss Ride-Through136
  - Settings136
- DC Magnetizing136
- Maintenance Trigger137
  - Settings137
- DC Hold137
- Speed Compensated Stop137
- Flux Braking138
  - Settings139
- Flux Optimization139
- Acceleration and Deceleration Ramps139
- Critical Speeds140
  - Settings140
- Constant Speeds140
- Custom U/F Ratio141
  - Settings141
  - Diagnostics141
- Speed Controller Tuning142
  - Settings142
  - Diagnostics143
  - Speed Control Performance Figures143
  - Torque Control Performance Figures143
- Scalar Control144
  - Settings144
- IR Compensation for a Scalar Controlled Drive144
- Programmable Protection Functions144
  - Ai<Min144
  - Panel Loss145
  - External Fault145
  - Stall Protection145
  - Motor Thermal Protection145
  - Underload Protection146
  - Earth Fault Protection146
  - Incorrect Wiring146
  - Input Phase Loss147
- Pre-Programmed Faults147
  - Overcurrent147
  - DC Overvoltage147
  - DC Undervoltage147
  - Drive Temperature147
  - Short Circuit147
  - Internal Fault147
- Operation Limits147
  - Settings147
- Power Limit148
- Automatic Resets148
  - Settings148
  - Diagnostics148
- Supervisions148
- Parameter Lock149
  - Settings149
- PID Control149
  - Process Controller PID1149
  - External/Trim Controller PID2149
  - Block Diagrams150
  - Settings152
  - Diagnostics152
- Sleep Function for the Process PID (PID1) Control153
  - Example154
  - Settings154
  - Diagnostics154
- Motor Temperature Measurement through the Standard I/O155
  - Settings156
  - Diagnostics156
- Control of a Mechanical Brake157
  - Example157
  - Operation Time Scheme158
  - State Shifts159
  - Settings160
- Jogging161
  - Settings162
  - Diagnostics162
- Timed Functions163
  - Example164
  - Settings165
- Timer165
  - Diagnostics165
- Counter165
  - Diagnostics166
- Sequence Programming166
  - Settings166
  - Diagnostics167
  - State Shifts168
  - Example 1169
  - Example 2170
- Safe Torque off (STO) Function174
Actual Signals and Parameters175
- What this Chapter Contains175
- Terms and Abbreviations175
- Fieldbus Addresses175
- Fieldbus Equivalent176
- Default Values with Different Macros176
- Actual Signals178
Fieldbus Control with Embedded Fieldbus301
- What this Chapter Contains301
- System Overview301
- Setting up Communication through the Embedded Modbus303
- Drive Control Parameters304
- Fieldbus Control Interface307
- Fieldbus References308
- Modbus Mapping312
- Communication Profiles315
  - ABB Drives Communication Profile315
  - DCU Communication Profile320
Fieldbus Control with Fieldbus Adapter325
- What this Chapter Contains325
- System Overview325
- Setting up Communication through a Fieldbus Adapter Module327
- Drive Control Parameters328
- Fieldbus Control Interface330
- Communication Profile331
- Fieldbus References332
Fault Tracing335
- What this Chapter Contains335
- Safety335
- Alarm and Fault Indications335
- How to Reset335
- Fault History336
- Alarm Messages Generated by the Drive337
- Alarms Generated by the Basic Control Panel341
- Fault Messages Generated by the Drive344
- Embedded Fieldbus Faults352
Maintenance and Hardware Diagnostics353
- What this Chapter Contains353
- Maintenance Intervals353
- Cooling Fan354
  - Replacing the Cooling Fan (Frame Sizes R1354
- Capacitors355
  - Reforming the Capacitors355
- Power Connections355
- Control Panel356
  - Cleaning the Control Panel356
  - Changing the Battery in the Assistant Control Panel356
- Leds356
Technical Data357
- What this Chapter Contains357
- Ratings358
  - Definitions359
  - Sizing359
  - Derating359
- Power Cable Sizes and Fuses361
- Dimensions, Weights and Free Space Requirements363
  - Dimensions and Weights363
  - Free Space Requirements363
- Losses, Cooling Data and Noise364
  - Losses and Cooling Data364
  - Noise365
- Terminal and Lead-Through Data for the Power Cables366
- Terminal and Lead-Through Data for the Control Cables366
- Electric Power Network Specification367
- Motor Connection Data367
- Control Connection Data369
- Brake Resistor Connection370
- Common DC Connection370
- Efficiency370
- Degrees of Protection370
- Ambient Conditions371
- Materials372
- Applicable Standards372
- CE Marking373
  - Compliance with the European EMC Directive373
- Compliance with en 61800-3:2004373
  - Definitions373
  - Category C1373
  - Category C2374
  - Category C3374
- UL Marking375
  - UL Checklist375
- C-Tick Marking376
- TÜV NORD Safety Approved Mark376
- Rohs Marking376
- Compliance with the Machinery Directive376
- Patent Protection in the USA377
Dimension Drawings379
- Frame Sizes R0 and R1, IP20 (Cabinet Installation) / UL Open380
- Frame Sizes R0 and R1, IP20 / NEMA 1381
- Frame Size R2, IP20 (Cabinet Installation) / UL Open382
- Frame Size R2, IP20 / NEMA 1383
- Frame Size R3, IP20 (Cabinet Installation) / UL Open384
- Frame Size R3, IP20 / NEMA 1385
- Frame Size R4, IP20 (Cabinet Installation) / UL Open386
- Frame Size R4, IP20 / NEMA 1387
Appendix: Resistor Braking389
- What this Chapter Contains389
- Planning the Braking System389
- Electrical Installation392
- Start-Up392
Appendix: Extension Modules393
- What this Chapter Contains393
- Extension Modules393
- MTAC-01 Pulse Encoder Interface Module396
- MREL-01 Output Relay Module396
- MPOW-01 Auxiliary Power Module397
Appendix: Safe Torque off (STO)399
- What this Appendix Contains399
- Basics399
- Program Features, Settings and Diagnostics400
  - Operation of the STO Function and Its Diagnostics Function400
- STO Status Indications401
  - STO Function Activation and Indication Delays402
- Installation402
- Start-Up and Commissioning403
- Technical Data403
  - STO Components403
    - Data Related to Safety Standards404
Further Information405
- Product and Service Inquiries405

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