ABB IRB 1300 - Page 6

1014 Maintenance
1014.1 Introduction ......................................................................................................
1024.2 Maintenance schedule and expected component life ...............................................
1024.2.1 Specification of maintenance intervals ........................................................
1034.2.2 Maintenance schedule .............................................................................
1054.2.3 Expected component life .........................................................................
1064.3 Cleaning activities .............................................................................................
1064.3.1 Cleaning the IRB 1300 ..............................................................................
1084.4 Inspection activities ...........................................................................................
1084.4.1 Inspecting the information labels ................................................................
1104.4.2 Inspecting the robot cabling .....................................................................
1114.4.3 Inspecting mechanical stops .....................................................................
1154.4.4 Inspecting timing belts ............................................................................
1194.5 Lubrication activities ..........................................................................................
1194.5.1 Lubricating the cable package ...................................................................
1224.6 Replacement activities .......................................................................................
1224.6.1 Replacing the battery pack ........................................................................
1294.7 Changing activities ............................................................................................
1294.7.1 Type of lubrication in gearboxes ................................................................
1304.7.2 Changing oil, axis-1 gearbox .....................................................................
1354.7.3 Changing oil, axis-2 gearbox .....................................................................
1415 Repair
1415.1 Introduction ......................................................................................................
1425.2 General procedures ...........................................................................................
1425.2.1 Mounting instructions for sealings ..............................................................
1455.2.2 Cut the paint or surface on the robot before replacing parts ............................
1475.2.3 The brake release buttons may be jammed after service work .........................
1485.3 Cable harness ..................................................................................................
1485.3.1 Replacing the cable package .....................................................................
1935.3.2 Replacing the SMB unit ...........................................................................
2025.3.3 Replacing the brake release unit ................................................................
2085.4 Swing and base ................................................................................................
2085.4.1 Replacing the base ..................................................................................
2375.4.2 Replacing the swing ................................................................................
2905.4.3 Replacing the axis-1 mechanical stops ........................................................
2925.4.4 Replacing the axis-2 mechanical stops ........................................................
2945.5 Upper and lower arms ........................................................................................
2945.5.1 Replacing the lower arm ...........................................................................
3595.5.2 Replacing the housing and extender unit .....................................................
4125.5.3 Replacing the tubular and tilt unit ...............................................................
4865.5.4 Replacing the axis-3 mechanical stops ........................................................
4895.5.5 Replacing the axis-4 mechanical stops ........................................................
4915.6 Motors ............................................................................................................
4915.6.1 Replacing the axis-1 motor ........................................................................
5075.6.2 Replacing the axis-2 motor ........................................................................
5235.6.3 Replacing the axis-3 motor ........................................................................
5345.6.4 Replacing the axis-4 motor ........................................................................
5455.6.5 Replacing the axis-5 motor ........................................................................
5625.6.6 Replacing the axis-6 motor ........................................................................
5785.7 Gearboxes .......................................................................................................
5785.7.1 Replacing the axis-1 gearbox ....................................................................
5855.7.2 Replacing the axis-2 gearbox ....................................................................
6385.7.3 Replacing the axis-3 gearbox ....................................................................
6765.7.4 Replacing the axis-4 gearbox ....................................................................
6 Product manual - IRB 1300
3HAC070390-001 Revision: G
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