ABB IRC5 Compact

Table of contents
9Overview of this manual ...................................................................................................................
12Product documentation, IRC5 ..........................................................................................................
14Network security ...............................................................................................................................
151 Safety
151.1 Introduction to safety information .........................................................................
161.2 General safety information ..................................................................................
161.2.1 Introduction to general safety information ....................................................
171.2.2 Safety in the robot system ........................................................................
191.2.3 Protective stop and emergency stop ...........................................................
211.2.4 Safety risks ............................................................................................
211.2.4.1 Risks associated with live electric parts ...........................................
231.2.5 Safety actions .........................................................................................
231.2.5.1 Fire extinguishing ........................................................................
241.2.6 Safety data .............................................................................................
271.3 Safety signals and symbols .................................................................................
271.3.1 Safety signals in the manual ......................................................................
291.3.2 Safety symbols on controller labels ............................................................
331.4 Safety related instructions ..................................................................................
331.4.1 DANGER - Make sure that the main power has been switched off! ....................
341.4.2 WARNING - The unit is sensitive to ESD! .....................................................
361.4.3 CAUTION - Never stand on or use the cabinet as a ladder ..............................
371.4.4 CAUTION - Make sure that there are no loose screws or turnings .....................
381.4.5 CAUTION - Close the cabinet door .............................................................
391.4.6 CAUTION - Hot components in controller .....................................................
401.4.7 CAUTION - Make sure that all mode selector keys are kept safe ......................
411.4.8 Recover from emergency stops .................................................................
432 Installation and commissioning
432.1 Overview .........................................................................................................
442.2 Installation activities ..........................................................................................
452.3 Unpacking the controller .....................................................................................
472.4 On-site installation ............................................................................................
472.4.1 Required installation space .......................................................................
492.4.2 Mounting the FlexPendant holder ...............................................................
512.4.3 Mounting the controller in a 19" cabinet .......................................................
532.5 Buttons and switches .........................................................................................
532.5.1 Buttons and switches on the front panel ......................................................
542.5.1.1 Brake release button ....................................................................
552.6 Connections .....................................................................................................
552.6.1 Connectors on the IRC5 Compact controller .................................................
552.6.1.1 Connectors on the controller ..........................................................
572.6.1.2 Connecting a FlexPendant ............................................................
582.6.1.3 Connectors on the computer unit ....................................................
612.6.1.4 Connecting a serial channel to the controller ....................................
632.6.2 Connecting cables to the controller .............................................................
682.6.3 Power supply system requirements ............................................................
712.6.4 Connecting power supply .........................................................................
732.6.5 Grounding .............................................................................................
742.6.6 Fitting the connector ................................................................................
762.6.7 Descriptions for connectors XS7 - XS17 ......................................................
802.6.8 The MOTORS ON/MOTORS OFF circuit ......................................................
852.6.9 Programmable stop functions ....................................................................
882.6.10 Emergency stop output ............................................................................
892.7 Opening the IRC5 Compact controller ...................................................................
Product manual - IRC5 Compact 5
3HAC047138-001 Revision: G
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